| Customization: | Available |
|---|---|
| Type: | Clay Wet Sand |
| Casting Method: | Thermal Gravity Casting |
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| Model | Maximum sad box size:mm | Table size:mm | Working air pressure:Mpa | Pressure strength:Kgf | Shock load:Kg | Compaction stroke:mm | Die start stroke:mm | Distance from press head to table:mm |
| Z143 | 500×400×200 | 560×465 | 0.6 | 4200 | 280 | 120 | 160 | 200-370 |
| Z145 | 500×450×200 | 620×520 | 0.6 | 6300 | 300 | 160 | 200 | 200-450 |
| Z146 | 600×500×200 | 700×550 | 0.6 | 7000 | 400 | 160 | 200 | 200-450 |
| Z147 | 750×650×300 | 850×700 | 0.6 | 9500 | 500 | 200 | 250 | 350-650 |
| Z148 | 1000×800×300 | 900×730 | 0.6 | 15500 | 600 | 200 | 350 | 400-700 |
| Z149 | 1200×1000×350 | 1170×850 | 0.6 | 21000 | 1200 | 200 | 350 | 600-750 |
| Z1410 | 1500×1100×350 | 1400×1030 | 0.6 | 32000 | 1600 | 200 | 350 | 700-1000 |
The renowned Jolt Squeeze Moulding Machine, often referred to as the jolt squeeze molding machine or a compaction table in various regions, stands as an economical molding marvel tailored for both manual and semi-automatic green sand casting productions. This machine epitomizes efficiency and cost-effectiveness, offering an ideal solution to meet diverse casting needs with unparalleled precision.
Crafted with an optimized structure, this machine employs a square box basket design, significantly enhancing the fuselage's rigidity for unmatched durability. Utilizing an advanced micro-seismic compaction molding process, it dramatically boosts compaction strength, ensuring the sand box’s hardness surpasses HB90 while elevating surface smoothness by one level, guaranteeing consistent product quality. Engineered with a buffer spring in its shock system, it minimizes impact on the base, while its mold mechanism, powered by air cylinders, cranks, and synchronous shafts, facilitates seamless ejection. The control system, using pneumatic components, assures straightforward functionality, easy operation, and hassle-free maintenance. With a user-friendly approach, operators can effortlessly monitor the sand mold condition, streamlining the production workflow and enhancing overall productivity.
Introducing the Micro-Seismic Compaction Molding Machine, an epitome of structural innovation and performance. Its robust square box basket frame significantly boosts body rigidity, while the innovative micro-seismic compaction process amplifies compaction strength, allowing the sand box hardness to reach HB85 and improving surface finish for stable product quality. The air cushion micro shock in the shock mechanism efficiently mitigates foundation impact. The ejection system, driven by cylinders, cranks, and synchronous shafts, achieves precise synchronization, while the pneumatic control system simplifies operations and maintenance. Operators can effortlessly observe the sand mold condition, optimizing the process and elevating productivity.
Despite the advent of advanced molding machines, the esteemed Jolt Squeeze Moulding Machine retains its popularity in green sand casting processes due to its outstanding advantages:
1. A budget-savvy solution for green sand casting, the Jolt Squeeze Molding Machine excels in both manual and semi-automatic casting lines, with costs merely a fraction, precisely 1/10, compared to flaskless molding machines.
2. Optimal for larger molds, this machine is ideal for mold dimensions exceeding 700x600mm and a height surpassing 250mm, delivering exceptional results.
3. Achieve uniform, rigid molds seamlessly through high-frequency, low-amplitude jolting combined with dynamic high-force squeezing for unparalleled consistency.
4. Designed with user-friendliness in mind, it features a robust lifting cylinder, reliable pneumatic components, and an intuitive panel-mounted push button for effortless maintenance and operation.
The Jolt-Squeezing Moulding Machines are composed of a meticulously constructed body, a working table, a mold starting mechanism, a shock compacting mechanism, a swivel arm pressing head, and an integrated pneumatic piping system, all working harmoniously for flawless performance.
1. Engineered with a solid hollow framework, the body supports the arm pressure head and absorbs the pressure force during compaction. The arm pressure head, attached to a swing arm, includes an adjustable screw elevator to accommodate varying sand box heights, ensuring optimal performance and adaptability.
2. The working table, crafted from ductile iron, is cast and shaped to perfectly align with the sand box dimensions, ensuring stability and precision during operation.
3. The rotating arm, skillfully controlled via a hand-pull valve, manipulates the cylinder’s piston for seamless back-and-forth movement, facilitating both the positive arm and rotating arm actions with precision.
4. The innovative mold starting structure comprises dual mold starting cylinders, a connecting rod, balance shaft, and mold starting table. When activated, the cylinders drive these components to simultaneously lift the sand box with four top rods, ensuring a smooth mold start and efficient operation.
5. Shock Compaction Structure. Embrace innovation with our advanced spring micro-vibration pneumatic compaction technology, designed to amplify vibration for superior mold compaction. The clamping cylinder efficiently locks the compaction cylinder during mold initiation, ensuring robust performance, and seamlessly releases it as the mold is dropped, providing fluidity in operations.
6. Pneumatic Piping System: Experience precision with our pneumatic piping system. The system expertly channels compressed air through a high-efficiency air filter to eliminate moisture and impurities. This purified air, enriched with lubricant from an oil mist injector, powers every pneumatic component with finesse. With a user-friendly hand-pull valve console, the machine's actions are effortlessly controlled, ensuring streamlined operations.
7. Air Supply and Lubrication. Our machine harnesses air as its primary energy source, complemented by strategic oil lubrication for optimal functionality. Adjust the inlet pressure and oil volume effortlessly using our precision pressure reducing and oil regulating valves. The innovative oil fogger uses siphon principles to introduce a fine mist into the pipeline, ensuring thorough lubrication throughout the system for sustained efficiency.
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