Product Parameters
| Model |
Core box size: mm |
Sand scraping cylinder:Kg |
Heating power:Kw |
System pressure:Mpa |
Sand injection pressure:Mpa |
| ZH600 |
600×600 |
15 |
10 |
0.5-0.6 |
0.3-0.45 |
| ZH700 |
600×700 |
20 |
25 |
0.5-0.6 |
0.3-0.45 |
| ZH800 |
600×760 |
30 |
25 |
0.5-0.6 |
0.3-0.45 |
Detailed Photos
Introducing the ZH series, a breakthrough in automatic high-efficiency hot core box core shooting machines. This cutting-edge innovation, with an open front horizontal parting design, effortlessly manages 30kg cores. Evolving from the renowned ZH750 and ZH870 models, this down-top core shooting marvel presents dual functionalities of core shooting and starting. Perfectly suited for a diverse range of sand cores with horizontal parting, its user-friendly, open-type design not only enhances operational ease but also elevates efficiency, setting an unprecedented standard in core manufacturing.
Discover the ZH800 core shooting machine, a masterpiece in mass production of hot core box disc cover type sand cores. It stands as a beacon of productivity, offering precise sand core sizing and exceptional output, all while minimizing labor intensity. Meeting the high-volume demands of industrial production, it delivers unparalleled efficiency.
Empowered with electric heating and a pneumatic sand loading device, the ZH800 core shooting machine redefines convenience. Its sophisticated safety features, including spotlight and alarm signal lights, highlight its user-centric design, ensuring a seamless and secure operation experience.
Meet the ZH800, the open front door horizontal parting core shooting machine designed for the future of intelligent sand core manufacturing. This industrial-grade partner delivers an astounding 200% improvement in efficiency with a remarkably low scrap rate of less than 0.3%, setting a new standard of excellence in sand core production.
For intricate castings such as automobile engine cylinder heads and hydraulic valve bodies, traditional core shooting methods often fall short due to deviations in sand core weight (±3%), prolonged molding cycles (>120 seconds/mold), and heavy reliance on manual labor. The ZH800 revolutionizes the industry with its groundbreaking single 30kg core shooting weight and a swift 45-second molding cycle. Featuring a four-guide column optimization and intelligent electric-pneumatic control, this machine sets a new benchmark for horizontal parting sand core manufacturing. Explore an in-depth analysis of technical parameters, innovative process solutions, and industry data, providing enterprises with a comprehensive roadmap from production line planning to maximizing cost-efficiency.
1. Revolutionizing Core Technology: Experience the synergy of an Open Front Door Design and an Intelligent Collaborative System
Four-Guide Column Mold Structure: Pioneering standards with compliance to JB/T 11257-2021
Ingenious Open Front Door Design:
Experience enhanced efficiency with a front door opening of ≥800mm, slashing mold loading and unloading times from 30 minutes to a mere 5 minutes, and enabling rapid changeovers for Φ600×400mm sand cores.
Precision Redefined: With laser-hardened guide column surfaces (HRC58-62) and needle bearing integration, achieve remarkable repeat positioning accuracy of ±0.02mm during mold operations.
Innovative Bottom Top Sand Shooting Technology:
Adjust sand shooting pressures between 0.4-0.6MPa to ensure a uniform sand core density, with deviations limited to a mere 1.5%.
Achieve seamless demolding with a powerful 12kN mold release cylinder thrust, ensuring a success rate that exceeds 99.9%.
2. Cutting-Edge Electric-Gas Dual-Drive Intelligent System:
Electric Heating Precision Temperature Management:
Ingeniously sectioned into 8 zones, the hot core box offers independent control (150-280ºC) with a minimal temperature variance of less than 3ºC, trimming sand core curing time by 30%.
With a power density of 20W/cm², the silicon carbide heating plate reduces energy consumption by 45% compared to traditional gas heating.
Innovative Pneumatic Sand Adding Module:
With a sand storage capacity of 1.2m³ and a sand adding speed of 0.5m³/min, enjoy precision with positioning accuracy of ±1mm.
Enhanced with a weighing sensor boasting an accuracy of ±0.1kg, maintain a sand amount error less than 0.3% to ensure precision.
3. Key Considerations for Enterprise Selection:
Mold Compatibility: Elevate your production precision by selecting a tooling system that emphasizes impeccable parting surface positioning accuracy, maintaining a tight tolerance of ±0.01mm for unmatched results.
Intelligence Factor: Revolutionize your operational efficiency by opting for equipment designed with state-of-the-art self-learning process parameters, dramatically reducing the debugging cycle by an outstanding 50%.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
With an impressive legacy spanning over 14 glorious years, Qingdao Sanzhuji Technology Co., Ltd. has established itself as a distinguished leader in the world of sand casting machinery. Our unparalleled expertise embraces a diverse range of state-of-the-art production lines. From the dynamic ingenuity of green sand casting to the revolutionary advancements in furan resin sand casting, the meticulous precision of lost foam casting, and the expertly crafted coated sand steel sand buried casting production lines, we meet the diverse and demanding needs of various industries. Rely on our seasoned expertise and cutting-edge technological innovations to elevate your manufacturing capabilities to unprecedented levels.
Contact Us
Address: North of G204 National Road, Poli Town, West Coast New Area, Qingdao, China
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