Product Parameters
| Model |
Clear workpiece size:mm |
Shot peening capacity:Kg/min |
| Q383 |
φ600×1400 |
4×260 |
| Q384 |
φ800×1500 |
6×260 |
| Q485 |
φ900×1400 |
4×260 |
| Q4810 |
φ1000×1500 |
6×260 |
Detailed Photos
Product Description
Our Sanzhuji Overhead Hanger Shot Blasting Machine is your go-to solution for flawless surface cleaning and strengthening of both medium and small castings and forgings. Tailored for diverse industries such as locomotives, motors, construction, and machine tools, it excels in multi-variety, small-batch scenarios. It effectively removes stubborn sand cores, sticky sand, and oxide scales, making it ideal for delicate slender and thin-walled parts that require gentle handling without collision.
The hook-through shot blasting machine is customizable to the size of your workpiece, ensuring a thorough clean in a single pass. This innovative technology effortlessly eradicates rust, slag, and impurities, unveiling a pristine metal surface with uniform roughness. Its capabilities extend to stress elimination, fatigue resistance enhancement, and improved paint adhesion, delivering an impeccable finish and structural integrity.
Our primary goal is to enhance both surface and internal quality, ensuring superior outcomes.
We guarantee that our shot blasting process achieves 100% area coverage on steel workpieces, setting the standard for quality.
Experience seamless operations with our machine's ability to manage feeding, swift movement through sealed chambers, controlled cleaning, and automated return to the feeding station, optimizing productivity and efficiency.
Our cutting-edge shot blasting chamber layout and device placements are the result of sophisticated 3D dynamic ejection simulations, ensuring optimal performance.
Harness the power of a PLC-controlled electrical system, ensuring precise and reliable operations.
The advanced hoist, separator, screw, and pulse detection system are equipped with automatic fault detection and alarm capabilities, minimizing downtime.
Implementing a dual dust removal strategy (settling chamber + pulse back-blowing bag filter) guarantees exceptional dust removal efficacy, maintaining a clean operation environment.
Our main wearing parts, crafted through innovative precision casting techniques, promise longevity and durability under continuous use.
In the realm of discrete manufacturing, including locomotives and castings, our hook-type shot blasting machine is a game-changer. It resolves efficiency bottlenecks and dead corner cleaning issues with a remarkable 99.8% single-time qualification rate and a 35% reduction in energy consumption. With 360° shot blasting and intelligent PLC control, it stands as the preferred choice for weight categories ranging from 50 to 2000kg. This comprehensive analysis covers technical specs, process logic, and over 20 industry applications to guide you from detection to verification seamlessly.
1. Core Technology Breakthrough: Experience the future of shot blasting with our 3D dynamic simulation and precision control.
Through advanced trajectory simulation and a dual-mode dust removal system, our hook-type machine redefines surface treatment excellence:
Intelligent Shot Blasting System
3D Shot Flow Field Simulation:
Utilizing ANSYS Fluent software, we optimize shot incident angles (30-85° adjustable) to achieve 100% coverage, ensuring impeccable results.
For intricate shaft parts with a slenderness ratio of over 8:1, a spiral blasting mode (4-8rpm speed) achieves a flawless surface roughness of Ra2.5±0.3μm.
Multi-Station Collaborative Operation:
With dual hooks alternating swiftly (switching time under 30 seconds), our machine achieves an impressive processing efficiency of 150 pieces per shift.
For delicate thin-walled parts (thickness under 3mm), we reduce shot speed to 45m/s, ensuring minimal deformation (<0.1mm).
Our dust removal and purification system complies with GB 16297-2023 standards, assuring top-notch environmental performance.
2. Secondary Dust Removal Configuration:
Experience advanced pre-dust removal within our meticulously designed settling chamber, expertly engineered to eliminate particles larger than 50μm with an impressive efficiency rate of 85%!
Our state-of-the-art pulse back-blowing bag dust removal system boasts a remarkable filtration accuracy of 1μm, ensuring that emission concentrations are kept below a minimal 5mg/m³.
3. Industry Application Scenarios and Process Adaptation Solutions
Revolutionize your locomotive gearbox strengthening treatment with our innovative technology:
Utilize a superior mixture of steel shot (S550) combined with wire cut shot abrasives, achieving a targeted hardness of HRC50-55 for exceptional results.
Experience shot blasting intensity at 0.25mmA, effectively extending fatigue life by an impressive threefold according to ISO 1143 standards.
Optimize building steel structure weld cleaning with precision:
Our weld slag removal mode operates at an efficient shot speed of 75m/s, ensuring comprehensive coverage at 100% for unparalleled cleanliness.
The cutting-edge dust removal system offers an impressive air volume of 12000m³/h, with real-time monitoring to track dust concentration, featuring dynamic linkage for start and stop functions.
Precision Processing of Machine Tool Guide Rails:
Employ our special nylon abrasive, boasting a Mohs hardness of 3.5, to achieve an impeccable surface roughness of Ra1.6.
Leverage our high-precision visual inspection system, with an incredible accuracy of 0.01mm, to automatically evaluate and ensure the desired cleaning effect.
4. Enterprise Selection Needs to Focus on Evaluation:
Workpiece Adaptability: For shaft parts with a slenderness ratio exceeding 10:1, we provide customized special hangers tailored to meet your specific needs.
Environmental Protection Requirements: Our advanced secondary dust removal configuration prioritizes eco-friendliness, maintaining dust emissions below 5mg/m³.
Intelligence: Opt for equipment that's equipped with automatic abrasive replenishment and fault diagnosis capabilities to slash operation and maintenance costs by an astounding 30%!
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
Qingdao Sanzhuji Technology Co., Ltd. proudly specializes in crafting exceptional sand casting machinery. We offer a comprehensive range of solutions, including innovative green sand casting production lines, state-of-the-art furan resin sand casting lines, cutting-edge lost foam casting systems, and sophisticated coated sand and steel sand buried casting production lines. With an impressive legacy spanning 14 years, our company stands as a beacon of expertise and innovation in the industry.
Contact Us
Address: Conveniently located at the North of G204 National Road, Poli Town, West Coast New Area, Qingdao, China
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