| Customization: | Available |
|---|---|
| Type: | Clay Wet Sand |
| Casting Method: | Thermal Gravity Casting |
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| Model | Maximum sad box size:mm | Table size:mm | Working air pressure:Mpa | Pressure strength:Kgf | Shock load:Kg | Compaction stroke:mm | Die start stroke:mm | Distance from press head to table:mm |
| Z143 | 500×400×200 | 560×465 | 0.6 | 4200 | 280 | 120 | 160 | 200-370 |
| Z145 | 500×450×200 | 620×520 | 0.6 | 6300 | 300 | 160 | 200 | 200-450 |
| Z146 | 600×500×200 | 700×550 | 0.6 | 7000 | 400 | 160 | 200 | 200-450 |
| Z147 | 750×650×300 | 850×700 | 0.6 | 9500 | 500 | 200 | 250 | 350-650 |
| Z148 | 1000×800×300 | 900×730 | 0.6 | 15500 | 600 | 200 | 350 | 400-700 |
| Z149 | 1200×1000×350 | 1170×850 | 0.6 | 21000 | 1200 | 200 | 350 | 600-750 |
| Z1410 | 1500×1100×350 | 1400×1030 | 0.6 | 32000 | 1600 | 200 | 350 | 700-1000 |
Meet the Jolt Squeeze Moulding Machine, known to some as the compaction table, a marvel of engineering and efficiency in the world of green sand casting. It stands as an economically savvy solution, perfectly crafted for both manual operations and simple automated production processes. Embrace the pinnacle of cost-effective green sand casting!
Our Green Sand Vibration Extrusion Molding Machine boasts an optimized structure, with a square box basket design that significantly enhances the fuselage's rigidity. Utilizing a groundbreaking micro-seismic compaction molding process, it achieves unprecedented compaction strength, elevating sand box hardness to above HB90 and refining surface roughness by a full grade. This ensures unparalleled product quality. Equipped with a buffer spring, the shock system minimizes impact on the foundation. The advanced mold mechanism integrates air cylinders, cranks, connecting rods, and synchronous shafts for seamless ejection. The intuitive pneumatic control system simplifies operation and maintenance, enhancing productivity by humanizing the operational flow and providing a clear view of the sand mold situation.
The Micro-seismic Compaction Molding Machine features a refined structure with a robust square box basket frame, boosting body rigidity. It applies a state-of-the-art micro-seismic compaction molding technique, intensifying compaction strength and achieving sand box hardness above HB85, while upgrading surface roughness to ensure superior product quality. The air cushion micro-shock system effectively mitigates foundation impact, and the south ejection mechanism with cylinders, cranks, and connecting rods ensures synchronized ejection. Designed for ease of use, with pneumatic components for streamlined operation and maintenance, this machine allows operators to easily monitor the sand mold, optimizing productivity with a user-friendly process.
Despite the array of sophisticated moulding machines available for green sand casting, the Jolt Squeeze Moulding Machine remains a preferred choice due to its compelling advantages:
1. Unmatched cost efficiency. The Jolt Squeeze Moulding Machine is a budget-friendly solution for green sand casting, perfect for manual and semi-automatic casting lines. Its cost-effective nature is highlighted by its price, which is just a fraction (1/10) of that of flaskless moulding machines.
2. Ideal for larger moulds. For moulds exceeding 700x600mm in size and over 250mm in height, the jolt and squeeze machine is the superior choice, ensuring optimal performance.
3. Achieve consistency and rigidity. High-frequency, low-amplitude jolting combined with robust dynamic squeeze force ensures uniformly solid moulds every time.
4. Designed for ease and durability. Featuring a heavy-duty lifting cylinder, reliable pneumatic components, and a user-friendly panel with push buttons, maintenance and operation are a breeze.
The jolt-squeezing moulding machines comprise an intricate assembly of components: body, working table, mould starting mechanism, shock compacting mechanism, swivel arm pressing head, and a sophisticated pneumatic piping system, all working harmoniously together.
1. The robust body, a hollow framework, provides structural support, bearing the pressure exerted during compaction. Bolted to the shock mechanism, it features an adjustable screw elevator on the swing arm's pressure head, catering to varying sand box heights to ensure precision.
2. The working table, crafted from durable ductile iron, is cast into shape and customized to accommodate the dimensions of the sand box, ensuring stability and precision.
3. Control at your fingertips. The rotating arm's movement is effortlessly managed via a hand-pull valve, directing the cylinder's piston for smooth, precise arm operations.
4. The mould starting structure is a marvel of synchronized motion. Comprising two mould starting cylinders, connecting rods, balance shaft, mould starting table, and rods, it lifts the sand box and initiates the moulding process flawlessly when activated.
5. Shock Compaction Structure. Our advanced spring micro-vibration pneumatic compaction structure elevates the impact of compaction with intensified vibrations, ensuring superior mold integrity. The innovative clamping cylinder mechanism securely locks the compaction cylinder as the mold initiates, and gracefully releases when the mold descends, ensuring flawless operation and precision.
6. Pneumatic Piping System: Experience seamless performance with our meticulously designed pneumatic piping system. Compressed air is purified through our high-efficiency air filter, eliminating water and impurities. The system expertly injects lubricant through an oil mist, ensuring optimal function of every pneumatic component. Control machine operations effortlessly via the intuitive hand-pull valve console, delivering precision control at your fingertips.
7. Air Supply and Lubrication. Harness the power of air as an energy source, complemented by meticulous oil lubrication to drive performance. The inlet pressure and oil volume are precisely adjustable using the state-of-the-art pressure reducing valve and oil regulating valve. Our system expertly converts oil into a fine fog using a siphon principle, lubricating the pipeline system with unparalleled efficiency and ensuring smooth operation.
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