Product Parameters
| Model |
Efficiency of production:T/H |
Vibration Motor Model |
Motor power:Kw |
Excitation force:KN |
Motor speed:R/min |
| S563 |
2-3 |
XVM-A-30-6 |
2×2.2 |
2×30 |
980 |
| S565 |
4-6 |
XVM-A-40-6 |
2×3 |
2×40 |
980 |
| S566 |
5-7 |
XVM-A-50-6 |
2×3.7 |
2×50 |
980 |
| S568 |
7-9 |
XVM-A-100-6 |
2×7.5 |
2×100 |
980 |
| S5610 |
10-12 |
XVM-A-100-6 |
2×7.5 |
2×100 |
980 |
Detailed Photos
Product Description
Introducing the S56 Vibration Regeneration Machine, an unparalleled marvel in the realm of resin sand recycling. Specifically engineered for both furan resin self-hardening sand and water glass sand, this versatile machine excels with a multitude of functionalities including sand implementation, crushing, film removal, and screening—all executed with remarkable finesse. Its robust, compact structure is designed to minimize the footprint, driven by a state-of-the-art vibrating motor. This machine boasts an impressively low sand crushing rate and a high recycling rate, setting new standards for efficiency. The regenerated sand emerges with perfect roundness, thanks to the meticulously refined film removal process.
In the dynamic arena of resin sand casting, the regeneration of old sand and the assurance of sand quality are crucial. The S56 Vibration Regenerator stands as a pinnacle of excellence in the field of furan resin self-hardening and water glass sand regeneration. Equipped with advanced multi-stage regeneration technology, it showcases an exemplary low sand crushing rate and a sophisticated intelligent control system. This thorough analysis will reveal how this extraordinary equipment empowers foundries to effortlessly recycle sand resources, significantly reducing costs while enhancing operational efficiency. Explore the technical principles, process adaptability, and key advantages that render it indispensable in industrial applications.
1. Technical principles and core design breakthroughs
Addressing the challenge of regenerating resin sand (LOI 3-8%) and water glass sand (Na2O residue 0.5-1.2%), the S56 Vibration Regeneration Machine utilizes pioneering multi-dimensional vibration technology to achieve outstanding success in regeneration processes:
Fourth-order regeneration system:
Sand block crushing: Utilizing a high-frequency vibration motor (speed 1500r/min, exciting force 50-200kN), this machine effectively drives the hammer to pulverize sand blocks with impressive efficiency, achieving crushing rates of 20-80t/h. With particle sizes reduced to ≤Φ20mm and a sand crushing rate of <1.5%, superior performance is assured.
Thin film stripping: Using a multi-stage centrifugal friction wiper (line speed 5-8m/s), the resin film is skillfully stripped through friction between sand particles. Featuring a film removal rate of >98% and a regenerated sand burning loss of ≤1.8%, this process exemplifies precision.
Precision screening: Incorporating a double-layer stainless steel screen (upper layer Φ5mm/lower layer Φ0.2mm), the machine executes detailed grading treatment. The micro powder content of the old sand is kept at <0.5%, with an AFS particle size concentration (CU value) maintained at ≤1.3.
Sand shaping: Within the eddy current shot blasting chamber (steel shot Φ0.3mm), sand particles undergo secondary grinding, achieving exceptional roundness (Roundness Index) of ≥0.85 and a 40% boost in air permeability.
Compact module design:
Ingeniously crafted for constrained spaces, the main machine is designed with dimensions of just 3.5×2×2.8m (length×width×height), occupying an area of <7m³. Ideal for production line transformations in workshops with limited space.
With a quick-detachable screen (replacement time <15 minutes) and a hydraulic inspection door, maintenance efficiency is remarkably increased by 60%.
Intelligent control system:
The vibration motor, equipped with a variable frequency drive (adjustable frequency 15-50Hz), adeptly auto-adjusts amplitude in response to fluctuations in sand volume, ensuring precision (accuracy ±5%).
An online particle size analyzer vigilantly monitors regenerated sand quality in real-time, seamlessly adjusting shot blasting intensity and screen inclination to maintain impeccable sand quality.
2. Comparison of core advantages and economic benefits
Surpassing traditional mechanical regeneration equipment, the S56 achieves a quantum leap in efficiency through innovative energy optimization and cutting-edge material innovation:
Energy saving and consumption reduction:
Equipped with a state-of-the-art permanent magnet synchronous vibration motor, the S56 shines brightly in power efficiency. Its innovative energy feedback system ensures it sips on energy, using just ≤1.8kW·h for each ton of sand regeneration. This marvel boasts a phenomenal 35% energy saving, setting a benchmark of excellence against its competitors.
Embrace an unparalleled standard of cleanliness with our meticulously crafted enclosed dust removal design. With a generous air volume of 5000m³/h, it guarantees that dust emission concentration remains impeccably low at <5mg/m³. This translates to a dramatic 70% reduction in environmental protection management costs, setting new standards for sustainability and responsibility.
Quality and benefits that redefine excellence:
Unlock the power of extraordinary efficiency with our Sand Lump Breaker, designed for Furan Resin Sand Crushing and Recycling. Achieve an impressive reuse rate of over 92% for recycled sand, significantly slashing the demand for new sand by 60%. Revel in the substantial annual cost savings that soar beyond 2 million yuan, all thanks to a remarkable production capacity of 10,000 tons.
Step into a realm of superior quality with our pioneering technology. Experience a flawless casting surface, as roughness is refined from Ra12.5μm to a pristine Ra6.3μm. Moreover, witness the porosity defect rate being drastically reduced to under 0.5%, ensuring your products are of unmatched integrity and excellence.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
For over 14 illustrious years, Qingdao Sanzhuji Technology Co., Ltd. has stood as a shining beacon of innovation in the realm of sand casting machinery. With deep-rooted specialized expertise, we pride ourselves on a diverse array of sophisticated production lines. These include cutting-edge green sand casting, precise furan resin sand casting, advanced lost foam casting, and the meticulous coated sand steel sand buried casting. Through our unwavering commitment to excellence and precision, we have not just participated but have also led advancements in the sand casting industry, cementing our sterling reputation as industry leaders.
Contact Us
Address: Strategically positioned in the heart of the dynamic North of G204 National Road, Poli Town, West Coast New Area, Qingdao, China, Qingdao Sanzhuji Technology Co., Ltd. stands ever-ready to serve you with unmatched dedication and unrivaled expertise.
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