| Customization: | Available |
|---|---|
| Type: | Clay Wet Sand |
| Casting Method: | Thermal Gravity Casting |
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| Model | Maximum sad box size:mm | Table size:mm | Working air pressure:Mpa | Pressure strength:Kgf | Shock load:Kg | Compaction stroke:mm | Die start stroke:mm | Distance from press head to table:mm |
| Z143 | 500×400×200 | 560×465 | 0.6 | 4200 | 280 | 120 | 160 | 200-370 |
| Z145 | 500×450×200 | 620×520 | 0.6 | 6300 | 300 | 160 | 200 | 200-450 |
| Z146 | 600×500×200 | 700×550 | 0.6 | 7000 | 400 | 160 | 200 | 200-450 |
| Z147 | 750×650×300 | 850×700 | 0.6 | 9500 | 500 | 200 | 250 | 350-650 |
| Z148 | 1000×800×300 | 900×730 | 0.6 | 15500 | 600 | 200 | 350 | 400-700 |
| Z149 | 1200×1000×350 | 1170×850 | 0.6 | 21000 | 1200 | 200 | 350 | 600-750 |
| Z1410 | 1500×1100×350 | 1400×1030 | 0.6 | 32000 | 1600 | 200 | 350 | 700-1000 |
The jolt squeeze moulding machine, widely recognized as a jolt squeeze molding machine or even a compaction table in certain areas, represents an economical molding solution for both manual and semi-automatic green sand casting production. Its versatility and cost-effectiveness make it a popular choice in various production environments.
This advanced machine boasts an optimized structure, featuring a robust square box basket design that significantly enhances the fuselage's rigidity. By employing a cutting-edge micro-seismic compaction molding process, it achieves superior compaction strength, with sand box hardness reaching above HB90 and improved surface roughness, ensuring consistently high product quality. An integrated buffer spring in the shock section minimizes the machine's impact on the base, while the mold mechanism, utilizing an air cylinder, crank, connecting rod, and synchronous shaft, ensures precise synchronous ejection. Its pneumatic control components streamline functionality, offering effortless operation and easy maintenance. Users can effortlessly monitor the sand mold process, with user-friendly operating procedures that boost productivity.
The state-of-the-art micro-seismic compaction molding machine features an optimized body structure, incorporating a square box basket design that dramatically enhances rigidity. Utilizing a micro-seismic compaction process, it achieves remarkable compaction strength, with sand box hardness exceeding HB85 and improved surface roughness, consistently supporting top-tier product quality. The shock section utilizes an air cushion micro shock to mitigate foundation impact, while the ejector mechanism employs cylinders, cranks, connecting rods, and synchronous shafts for precise ejection. Pneumatic components in the control section ensure seamless functionality, with straightforward operations and easy maintenance. The machine facilitates sand mold visualization and user-friendly procedures, enhancing productivity.
Despite the availability of various advanced moulding machines in green sand casting, the jolt squeeze moulding machine remains highly favored due to its distinct advantages:
1. Cost-Effective Moulding: As a cost-saving solution for green sand casting, the jolt squeeze molding machine is ideal for both manual and semi-automatic casting lines, offering a cost advantage at just 1/10th the price of flaskless moulding machines.
2. Accommodates Larger Moulds: The jolt and squeeze machine excels in handling larger moulds, particularly those exceeding 700x600mm in size and 250mm in height, ensuring versatility and efficiency.
3. Consistent, Rigid Moulds: Through high-frequency, low-amplitude jolting combined with dynamic squeeze force, the machine consistently produces uniform, rigid moulds, meeting the highest standards.
4. User and Maintenance-Friendly: Featuring a heavy-duty lifting cylinder, reliable pneumatic components, and a panel-mounted push button, this machine offers ease of operation and maintenance, enhancing user experience.
The jolt-squeezing moulding machines are expertly crafted, comprising a body, working table, mould starting mechanism, shock compacting mechanism, swivel arm pressing head part, and a seamless pneumatic piping system, among other features.
1. Sturdy Body Design: The machine's body is constructed as a solid hollow framework, with an upper section supporting the arm pressure head. During compaction, the arm engages the body to distribute pressure effectively. The body and shock mechanism are securely bolted together, while the arm pressure head is mounted on a swing arm that can retract. The pressure head features an adjustable screw elevator for precise distance control to the sand box.
2. Robust Working Table: Crafted from ductile iron and expertly cast, the working table is adaptable to various sand box sizes, providing reliable support and stability.
3. Effortless Rotating Arm: The hand-pull valve-driven rotating arm controls the cylinder's piston movement, facilitating smooth operation of both the positive and rotating arms.
4. Efficient Mould Starting Structure: Comprising dual mould starting cylinders, connecting rod, balance shaft, mould starting table, and mould starting rod, the structure ensures synchronized mould lifting and starting, optimizing the casting process.
5. Shock Compaction Structure: Experience the power of advancement with our innovative shock compaction mechanism, which incorporates a state-of-the-art spring micro-vibration pneumatic compaction structure. This precise engineering enhances the vibrational impact, ensuring a more robust molding process. The clamping cylinder securely locks the compaction cylinder as the mold begins, and seamlessly releases the clamping cylinder when the mold is complete, offering a streamlined and efficient operation.
6. Advanced Pneumatic Piping System: Our cutting-edge pneumatic piping system ensures the seamless input of compressed air, expertly filtered to eliminate water and impurities. With the addition of an oil mist injected lubricant, every pneumatic component and institution is effectively energized. Effortlessly control the machine's functions through the hand-pull valve console, ensuring precise and reliable performance at every step.
7. Comprehensive Air Supply and Lubrication: Our machine operates efficiently using air as the primary energy source and oil for lubrication. Tailor the operational conditions to perfection with adjustable pressure reducing and oil regulating valves. The air source, equipped with an oil fogger utilizing the siphon principle, ingeniously draws lubricant into the pipeline. This system disperses a fine mist throughout the pipeline, ensuring thorough lubrication for uninterrupted and smooth operation.
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