| Customization: | Available |
|---|---|
| Type: | Clay Wet Sand |
| Casting Method: | Thermal Gravity Casting |
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| Model | Maximum sad box size:mm | Table size:mm | Working air pressure:Mpa | Pressure strength:Kgf | Shock load:Kg | Compaction stroke:mm | Die start stroke:mm | Distance from press head to table:mm |
| Z143 | 500×400×200 | 560×465 | 0.6 | 4200 | 280 | 120 | 160 | 200-370 |
| Z145 | 500×450×200 | 620×520 | 0.6 | 6300 | 300 | 160 | 200 | 200-450 |
| Z146 | 600×500×200 | 700×550 | 0.6 | 7000 | 400 | 160 | 200 | 200-450 |
| Z147 | 750×650×300 | 850×700 | 0.6 | 9500 | 500 | 200 | 250 | 350-650 |
| Z148 | 1000×800×300 | 900×730 | 0.6 | 15500 | 600 | 200 | 350 | 400-700 |
| Z149 | 1200×1000×350 | 1170×850 | 0.6 | 21000 | 1200 | 200 | 350 | 600-750 |
| Z1410 | 1500×1100×350 | 1400×1030 | 0.6 | 32000 | 1600 | 200 | 350 | 700-1000 |
The illustrious Jolt Squeeze Moulding Machine, revered in some regions as the compaction table, stands as a beacon of economical solutions for green sand casting production, whether manual or semi-automatic.
Our state-of-the-art machine has undergone a meticulous optimization of its structure, boasting a square box basket design that significantly heightens its rigidity. Utilizing an advanced micro-seismic compaction molding process, it remarkably amplifies compaction strength, ensuring the sand box hardness exceeds HB90 and elevates surface smoothness, thus stabilizing product excellence. Equipped with a buffer spring to minimize base impact, its mold mechanism seamlessly synchronizes ejection through a sophisticated assembly of air cylinders, cranks, and connecting rods. The user-friendly pneumatic control components enable streamlined operation and effortless maintenance, while the transparent design allows operators to monitor sand mold conditions, enhancing productivity in a human-centric manner.
The Micro-Seismic Compaction Molding Machine is masterfully designed with an optimized structure featuring a robust square box basket frame to enhance body rigidity. Leveraging cutting-edge micro-seismic technology, it maximizes compaction strength, ensuring sand box hardness surpasses HB85 and surface finish reaches superior levels for consistent quality. The air cushion micro shock innovation minimizes foundation impact, while the synchronized ejection system, driven by cylinders and precise mechanical components, ensures flawless operation. Featuring intuitive pneumatic controls, the machine offers simplicity and maintenance ease, with a design that allows comprehensive visibility of sand mold processes, significantly boosting productivity.
Despite the multitude of advanced moulding machines available for green sand casting, the Jolt Squeeze Moulding Machine remains a popular choice due to its exceptional advantages:
1. A cost-effective marvel for green sand casting, the Jolt Squeeze Moulding Machine is adaptable for both manual and semi-automatic casting lines at a fraction of the cost—just 1/10th compared to flaskless moulding systems.
2. Capable of accommodating larger mold sizes, this machine excels with molds exceeding 700x600mm in dimension and heights over 250mm.
3. Achieve impeccable, uniformly rigid moulds with its innovative high-frequency, low-amplitude jolting, coupled with dynamic squeeze force for consistency.
4. Designed for seamless maintenance and user-friendliness, it features robust lifting cylinders, dependable pneumatic components, and a conveniently mounted push-button panel.
The jolt-squeezing moulding machines, engineered with precision, encompass a robust body, dynamic working table, efficient mould starting mechanism, innovative shock compacting system, and a sophisticated pneumatic piping network.
1. Constructed as a resilient hollow frame, the body supports the arm pressure mechanism, ensuring the pressure force is absorbed by the body during compaction. The pressure head, positioned on a swing arm, is adjustable via a screw elevator to perfectly align with the sand box height.
2. Crafted from durable ductile iron, the working table is expertly cast and tailored to match the sand box dimensions, ensuring optimal performance.
3. The rotating arm's movement is precisely controlled by a hand-pull valve, facilitating smooth back-and-forth piston dynamics to execute positive and rotational arm maneuvers.
4. The mold initiation system, comprising dual cylinders, connecting rods, and a balance shaft, orchestrates a harmonious lift of the sand box, ensuring a simultaneous and seamless mold start operation.
5. **Advanced Shock Compaction Structure**: Employing a state-of-the-art spring micro-vibration pneumatic compaction design, this structure enhances the compaction shock through intensified vibrations. To ensure precision, the clamping cylinder secures the compaction cylinder effectively when the mold initiates, and gracefully releases the clamping cylinder upon mold drop, ensuring a seamless operation.
6. **Efficient Pneumatic Piping System**: Experience the flawless operation of our pneumatic system, which channels compressed air through a meticulously designed air filter, efficiently eliminating moisture and impurities. The system further enhances performance by introducing a precisely measured oil mist lubricant, seamlessly supplying all pneumatic components. This sophisticated mechanism is effortlessly controlled through an intuitive hand-pull valve console, guaranteeing precise and reliable machine functionality.
7. **Optimized Air Supply and Lubrication**: Our machine is ingeniously powered by an air source and meticulously lubricated with oil to ensure optimal performance. The inlet pressure and oil volume can be finely tuned using a pressure-reducing valve and an oil regulating valve. The air source, leveraging the principles of siphoning through the oil fogger, ensures that the lubricant is efficiently atomized and integrated into the pipeline system, providing exceptional lubrication and enhancing the machine's operational efficiency.
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