| Customization: | Available |
|---|---|
| Type: | Clay Wet Sand |
| Casting Method: | Thermal Gravity Casting |
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| Model | Maximum sad box size:mm | Table size:mm | Working air pressure:Mpa | Pressure strength:Kgf | Shock load:Kg | Compaction stroke:mm | Die start stroke:mm | Distance from press head to table:mm |
| Z143 | 500×400×200 | 560×465 | 0.6 | 4200 | 280 | 120 | 160 | 200-370 |
| Z145 | 500×450×200 | 620×520 | 0.6 | 6300 | 300 | 160 | 200 | 200-450 |
| Z146 | 600×500×200 | 700×550 | 0.6 | 7000 | 400 | 160 | 200 | 200-450 |
| Z147 | 750×650×300 | 850×700 | 0.6 | 9500 | 500 | 200 | 250 | 350-650 |
| Z148 | 1000×800×300 | 900×730 | 0.6 | 15500 | 600 | 200 | 350 | 400-700 |
| Z149 | 1200×1000×350 | 1170×850 | 0.6 | 21000 | 1200 | 200 | 350 | 600-750 |
| Z1410 | 1500×1100×350 | 1400×1030 | 0.6 | 32000 | 1600 | 200 | 350 | 700-1000 |
The Jolt Squeeze Moulding Machine, also widely recognized as the jolt squeeze molding machine or referred to as a compaction table in specific regions, stands as an economical molding solution tailored for both manual and semi-automated green sand casting production.
Ingeniously crafted with an optimized structure, this machine boasts a square box basket design, dramatically enhancing fuselage rigidity. Utilizing a micro-seismic compaction molding process, it significantly boosts compaction strength, ensuring sand box hardness exceeds HB90. This enhances surface smoothness, elevating product quality stability. A buffer spring in the shock component effectively minimizes base impact, while its ejection mechanism, featuring an air cylinder, crank, connecting rod, and synchronous shaft, ensures flawless synchronous ejection. The machine's pneumatic components simplify operation and maintenance, allowing intuitive operation and visualization of the sand mold process, thereby spurring productivity.
Micro-seismic Compaction Molding Machine: With an enhanced structural design, the machine features a robust square box basket structure, vastly improving body rigidity. Employing a micro-seismic compaction molding process, it dramatically boosts compaction strength, ensuring sand box hardness surpasses HB85. Surface smoothness improves, solidifying product quality. An air cushion micro shock in the shock component effectively mitigates foundation impact. The south ejection mechanism, with cylinders, cranks, connecting rods, and synchronous shafts, ensures perfect synchronous ejection. Pneumatic components in the control part simplify operations and maintenance, allowing for easy, humanized operation and visualization of the sand mold process, thereby boosting productivity.
Despite the array of advanced molding machines available for green sand casting, the Jolt Squeeze Moulding Machine remains a favorite due to its numerous advantages:
1. Cost-effective: This molding machine offers significant savings in green sand casting, suitable for both manual and semi-automatic casting lines, at just a fraction (1/10) of the cost of flaskless molding machines.
2. Ideal for Larger Moulds: Particularly advantageous for molds exceeding dimensions of 700x600mm and a height greater than 250mm.
3. Achieving Consistency: The high frequency, low amplitude jolting combined with high dynamic squeeze force ensures uniformly rigid molds.
4. Maintenance & User-friendly: Equipped with a heavy-duty lifting cylinder, reliable pneumatic parts, and an easy-to-use panel-mounted push button for seamless operation.
The Jolt-Squeezing Moulding Machines consist of an ensemble of components: body, working table, mould starting mechanism, shock compacting mechanism, swivel arm pressing head part, and a comprehensive pneumatic piping system.
1. Solid Framework: The body features a robust hollow frame supporting the arm pressure head. During compaction, the arm engages the body, bearing the pressure force. The body and shock mechanism are bolted together, with the arm pressure head equipped with a screw elevator, adjustable to the sand box height.
2. Sturdy Working Table: Crafted from ductile iron, the working table is cast and shaped to accommodate various sand box sizes.
3. Effortless Rotating Arm Control: Utilizing a hand-pull valve, the piston of the cylinder is maneuvered back and forth, enabling seamless movement of the positive and rotating arms.
4. Efficient Mould Starting Structure: Comprising two mould starting cylinders, connecting rods, a balance shaft, mould starting table, and rods, the system ensures the four top rods simultaneously elevate the sand box and initiate the mould.
5. Innovative Shock Compaction Structure. Embrace cutting-edge technology with our spring micro-vibration pneumatic compaction structure, designed to revolutionize the compaction process. Experience enhanced vibration force, ensuring precise mold formation. Our advanced clamping cylinder secures the compaction cylinder as the mold engages, and gracefully releases it upon mold completion.
6. Advanced Pneumatic Piping System: Experience seamless operation with our optimized input of compressed air. This meticulously designed system features an air filter to effectively eliminate water and impurities from the compressed air. The system then channels the purified air through an oil mist injector, delivering essential lubrication to each pneumatic component and mechanism. Every machine action is effortlessly controlled via our intuitive hand-pull valve console.
7. Superior Air Supply and Lubrication System. Harness the power of air and oil to achieve impeccable performance. Our system utilizes the air source for energy, complemented by oil lubrication. Precisely adjust inlet pressure and oil volume with our pressure reducing valve and oil regulating valve. The efficient oil fogger, based on the siphon principle, ensures oil is transformed into mist and seamlessly integrated into the pipeline system for optimal lubrication.
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