| Customization: | Available |
|---|---|
| Type: | Clay Wet Sand |
| Casting Method: | Thermal Gravity Casting |
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| Model | Maximum sad box size:mm | Table size:mm | Working air pressure:Mpa | Pressure strength:Kgf | Shock load:Kg | Compaction stroke:mm | Die start stroke:mm | Distance from press head to table:mm |
| Z143 | 500×400×200 | 560×465 | 0.6 | 4200 | 280 | 120 | 160 | 200-370 |
| Z145 | 500×450×200 | 620×520 | 0.6 | 6300 | 300 | 160 | 200 | 200-450 |
| Z146 | 600×500×200 | 700×550 | 0.6 | 7000 | 400 | 160 | 200 | 200-450 |
| Z147 | 750×650×300 | 850×700 | 0.6 | 9500 | 500 | 200 | 250 | 350-650 |
| Z148 | 1000×800×300 | 900×730 | 0.6 | 15500 | 600 | 200 | 350 | 400-700 |
| Z149 | 1200×1000×350 | 1170×850 | 0.6 | 21000 | 1200 | 200 | 350 | 600-750 |
| Z1410 | 1500×1100×350 | 1400×1030 | 0.6 | 32000 | 1600 | 200 | 350 | 700-1000 |
The Jolt Squeeze Moulding Machine, also known in some regions as the compaction table, is an economical and efficient solution for both manual and semi-automatic green sand casting production. This versatile machine is renowned for its cost-effectiveness, making it an ideal choice for industries seeking budget-friendly manufacturing processes without compromising on quality.
Boasting an optimized design, the machine features a robust square box basket structure, significantly enhancing the fuselage's rigidity. By employing the advanced micro-seismic compaction molding process, this machine ensures remarkable compaction strength, elevating sand box hardness beyond HB90. This results in superior surface smoothness, enhancing product quality consistency. The shock component is thoughtfully equipped with a buffer spring, minimizing base impacts. A cylinder, crank, connecting rod, and synchronous shaft power the mold mechanism, enabling simultaneous ejection. Its control system utilizes pneumatic components, ensuring seamless functionality, straightforward operation, and easy maintenance. User-friendliness is prioritized, offering clear visibility of the sand mold and a streamlined, human-centric operating procedure to significantly boost productivity.
The Micro-seismic Compaction Molding Machine is engineered with precision, featuring an optimized square box basket structure that significantly enhances body rigidity. Leveraging the micro-seismic compaction molding process, it dramatically increases compaction strength, achieving a sand box hardness surpassing HB85. Moreover, it enhances surface smoothness, ensuring stabilized product quality. The shock component employs an air cushion micro shock, effectively minimizing foundational impact. The south ejection mechanism, utilizing cylinders, cranks, connecting rods, and synchronous shafts, ensures synchronized ejection. With pneumatic components governing its control system, the machine offers comprehensive functionality, straightforward operation, and hassle-free maintenance. Ease of use is paramount, providing a clear view of the sand mold, while its user-centric operational procedure significantly elevates productivity.
Despite the availability of advanced molding machines in green sand casting, the Jolt Squeeze Moulding Machine remains a popular choice due to its remarkable advantages:
1. Cost-Efficiency: As a cost-saving molding machine for green sand casting, the Jolt Squeeze Moulding Machine is the ideal option for both manual casting and semi-automatic casting lines. Impressively, its cost is just one-tenth of that of a flaskless molding machine.
2. Versatility for Larger Molds: When dealing with molds exceeding dimensions of 700x600mm and heights over 250mm, the jolt and squeeze machine proves to be the superior choice, offering optimal performance and precision.
3. Achieving Uniform and Rigid Molds: The machine delivers uniform and rigid molds through high-frequency, low-amplitude jolting combined with a high dynamic squeeze force, ensuring consistent uniformity.
4. Maintenance and Operator-Friendly Design: Equipped with a heavy-duty lifting cylinder, reliable pneumatic parts, and a panel-mounted push button, the machine is designed for easy maintenance and operation, enhancing user convenience.
The jolt-squeezing moulding machines are composed of several integral components, including the body, working table, mould starting mechanism, shock compacting mechanism, swivel arm pressing head part, and pneumatic piping system, each playing a crucial role in its seamless operation.
1. The Body: Crafted as a solid hollow framework, the upper section supports the arm pressure head. During compaction, the arm secures the body, transferring pressure force effectively. The body and shock mechanism are bolted together, while the arm pressure head, fixed on a swing arm, is adjustable via a screw elevator to accommodate varying sand box heights.
2. The Working Table: Constructed from durable ductile iron, the cast and shaped working table is designed to suit various sand box sizes, ensuring compatibility and reliability.
3. The Rotating Arm: Controlled via a hand-pull valve, the rotating arm manages the cylinder piston movement, facilitating the seamless motion of both the positive arm and the rotating arm.
4. The Mould Starting Structure: This assembly comprises two mould starting cylinders, connecting rod, balance shaft, mould starting table, and mould starting rod. When initiated, the mould starting cylinders activate the connecting rod and balance shaft, causing the mould starting table to elevate the four top rods, lifting the sand box and synchronizing the mould start.
5. Shock Compaction Structure. Our innovative design boasts a spring micro-vibration pneumatic compaction structure that enhances the compaction shock with increased vibration. This sophisticated mechanism utilizes a clamping cylinder that securely locks the compaction cylinder as the mold begins its process, and then elegantly releases the clamping cylinder upon mold release, ensuring precision and efficiency in every operation.
6. Pneumatic Piping System. Experience seamless operation with our state-of-the-art pneumatic piping system. The journey of compressed air begins with an air filter that meticulously purges water and impurities, ensuring pristine air quality. Next, an oil mist injection system provides a finely-tuned lubricant to each pneumatic component. The intuitive hand-pull valve console grants you complete command over the machine's actions, delivering a smooth and controlled operation.
7. Air Supply and Lubrication. Harnessing the power of air and oil, our machine achieves optimum performance. The adjustable pressure reducing valve and oil regulating valve allow for precise control over inlet pressure and oil volume. The air source, guided through the oil fogger, follows the siphon principle, seamlessly integrating fog into the pipeline system for superior lubrication, ensuring the machine operates with unparalleled smoothness and reliability.
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