| Customization: | Available |
|---|---|
| Type: | Clay Wet Sand |
| Casting Method: | Thermal Gravity Casting |
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| Model | Maximum sad box size:mm | Table size:mm | Working air pressure:Mpa | Pressure strength:Kgf | Shock load:Kg | Compaction stroke:mm | Die start stroke:mm | Distance from press head to table:mm |
| Z143 | 500×400×200 | 560×465 | 0.6 | 4200 | 280 | 120 | 160 | 200-370 |
| Z145 | 500×450×200 | 620×520 | 0.6 | 6300 | 300 | 160 | 200 | 200-450 |
| Z146 | 600×500×200 | 700×550 | 0.6 | 7000 | 400 | 160 | 200 | 200-450 |
| Z147 | 750×650×300 | 850×700 | 0.6 | 9500 | 500 | 200 | 250 | 350-650 |
| Z148 | 1000×800×300 | 900×730 | 0.6 | 15500 | 600 | 200 | 350 | 400-700 |
| Z149 | 1200×1000×350 | 1170×850 | 0.6 | 21000 | 1200 | 200 | 350 | 600-750 |
| Z1410 | 1500×1100×350 | 1400×1030 | 0.6 | 32000 | 1600 | 200 | 350 | 700-1000 |
Discover the excellence of our Jolt Squeeze Moulding Machine, a versatile solution also recognized as a jolt squeeze molding machine or compaction table in certain regions. This highly efficient squeeze molding machine offers an economical approach to manual and minimally automatic green sand casting production, ensuring cost-effectiveness and operational efficiency.
Our innovative machine boasts an optimized structure, employing a robust square box basket design to significantly enhance the fuselage's rigidity. Utilizing advanced micro-seismic compaction molding techniques, this machine dramatically increases compaction strength, allowing the sand box hardness to exceed HB90. The surface roughness is also advanced by one grade, ensuring stabilized product quality. The shock element is thoughtfully equipped with a buffer spring to minimize impact on the base. Its mold ejection mechanism features synchronized ejection through air cylinder, crank, and connecting rod, facilitated by pneumatic controls for seamless operation and maintenance. With this machine, operations are effortless, sand mold conditions are easily visible, and productivity is substantially boosted.
Our Micro-seismic Compaction Molding Machine redefines structural efficiency with its enhanced square box basket framework, boosting body rigidity. Exploiting cutting-edge micro-seismic compaction processes, the machine significantly elevates compaction strength, achieving sand box hardness above HB85 and upgrading surface smoothness, thereby ensuring consistent product quality. The shock section's air cushion micro shock minimizes foundation impact. Its ejection system utilizes cylinders, cranks, and connecting rods for synchronized ejection. Pneumatic components simplify control, enabling intuitive operation and maintenance, ultimately enhancing productivity with clear sand mold visibility and user-friendly procedures.
Despite the availability of advanced moulding machines in green sand casting, the Jolt Squeeze Moulding Machine remains exceptionally popular due to its distinct advantages:
1. A cost-effective moulding solution for green sand casting, the Jolt Squeeze Molding Machine is adaptable for both manual and semi-automatic casting lines, offering substantial savings at just 1/10 the cost of flaskless moulding machines.
2. Optimal for larger mould sizes, this machine excels with moulds over 700x600mm and heights exceeding 250mm, ensuring superior casting results.
3. Achieve uniform and rigid moulds with high frequency, low amplitude jolting combined with a powerful dynamic squeeze force, delivering consistently even results.
4. Designed for ease of maintenance and operation, featuring a robust heavy-duty lifting cylinder, reliable pneumatic components, and a user-friendly panel-mounted push button interface.
Our jolt-squeezing moulding machines consist of a comprehensive assembly including the body, working table, mould starting mechanism, shock compacting mechanism, swivel arm pressing head part, and pneumatic piping system, meticulously crafted for optimal performance.
1. The sturdy hollow frame body supports the arm pressure head, which engages during compacting. The pressure force is absorbed by the body, securely linked to the shock mechanism with bolts. The arm pressure head, fixed atop a swing arm, features an adjustable screw elevator to customize the distance to the sand box based on its height.
2. The working table, crafted from ductile iron and meticulously cast, is designed for compatibility with various sand box sizes, ensuring durability and versatility.
3. The rotating arm, expertly controlled via a hand-pull valve, commands the cylinder piston for seamless forward and reverse movements, enabling efficient arm rotation and positioning.
4. The mould starting structure is a sophisticated system comprising dual mould starting cylinders, connecting rod, balance shaft, mould starting table, and rod. When activated, this system orchestrates the simultaneous lifting of the sand box by four top rods, initiating the moulding process efficiently.
5. Advanced Shock Compaction Structure: Our machine features a spring micro-vibration pneumatic compaction mechanism, expertly designed to enhance vibration impact. This innovative setup ensures optimal mold compaction by locking the compaction cylinder with a clamping cylinder during mold initiation, and releasing it seamlessly as the mold is dropped, ensuring precision and efficiency in every mold cycle.
6. Sophisticated Pneumatic Piping System: The system channels compressed air through an efficient air filter that expertly removes water and impurities. This purified air, enriched with oil mist lubricant, is then delivered to each pneumatic component and institution. Controlled by a user-friendly hand-pull valve console, this system ensures the machine's seamless and effective operation.
7. Efficient Air Supply and Lubrication System: Utilizing air as the primary energy source and oil for lubrication, our machine's performance is finely tuned using adjustable pressure reducing and oil regulating valves. The air source, via a meticulously engineered oil fogger, absorbs oil through the siphon principle, delivering a mist into the pipeline system, ensuring smooth and continuous lubrication for optimal operation.
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