Product Parameters
| Model |
Individual workpiece weight:Kg |
Drum load:Kg |
Efficiency of production:T/H |
End Plate Diameter:mm |
Rotational speed of end plate:R/min |
Shot Blast Machine Models |
Shot peening capacity:Kg/min |
Motor power:Kw |
| 15GN |
80-100 |
1000-1500 |
10-15 |
1100 |
3 |
Q038 |
1×480 |
50 |
| 28GN |
100-150 |
1500-3000 |
15-20 |
1250 |
2 |
Q038 |
2×380 |
65 |
Detailed Photos
Product Description
Tracked Shot Blasting Machine: Cutting-edge dual-mode technology featuring both rubber and metal tracks. This machine offers an intelligent and efficient solution for the intricate surface treatment needs of small to medium-sized workpieces, ensuring flawless results every time.
In the dynamic realms of casting, forging, and automotive manufacturing, the meticulous surface treatment of small to medium-sized components is often bogged down by three significant hurdles: persistent cleaning dead zones, the risk of workpiece damage, and unwelcome noise pollution. Enter the Tracked Shot Blasting Machine, a true game-changer boasting 100% surface cleaning and a remarkable 60% noise reduction, thanks to its innovative rubber/metal dual-mode track and smart shot blasting technology. It's the top choice for diverse, small-batch production. Dive into this comprehensive guide as we unravel the logic behind track selection, compare technical parameters, and explore over 20 industry applications, equipping businesses with a complete roadmap for process adaptation and cost-effectiveness.
1. Core Technical Advantages of Tracked Shot Blasting Machine
Dual-Mode Track Design: Meticulously tailored for precise adaptation utilizing both rubber and metal to meet diverse operational needs.
Rubber Track:
Material Characteristics: Crafted from high-strength, wear-resistant rubber (Shore hardness 70-80°) with an elastic modulus of 5-8MPa, it absorbs a striking 90% of impact forces, safeguarding delicate metals like copper and aluminum from collision-induced scratches.
Noise Reduction Performance: Operating noise is minimized to ≤75dB, a stark contrast to metal tracks at ≥90dB, thus aligning with the stringent GB 12348-2008 environmental protection standards.
Applicable Scenarios: Ideal for handling precision castings, springs, bearings, and other collision-sensitive workpieces, especially adept for mixed production across multiple varieties.
Metal Track:
Material Characteristics: Constructed from manganese steel forging with a hardness of HRC50-55, offering thrice the wear resistance, perfect for processing robust workpieces such as cast iron and forged steel, each weighing up to 150kg.
Structural Advantages: Its chain plate design endows it with superior load-bearing capacity, able to endure high-impact forces at a shot blasting speed of 85m/s.
2. Intelligent Shot Blasting System (Complies with ISO 11124-3 Standard)
Three-Speed Shot Blasting: Speeds adjustable to 75/80/85m/s, tailored for workpieces of varying hardness, for instance, 75m/s fits aluminum alloys, while 85m/s is ideal for cast steel.
BE Type Separator: Achieves an impressive shot recovery rate of ≥98%, with waste sand purity surpassing 95%, effectively slashing abrasive loss by a substantial 40%.
Pulse Bag Dust Removal: Ensures emission concentrations remain below <5mg/m³, surpassing GB 16297-2023 standards by a remarkable 50%, and supports green factory certification.
3. Application Scenarios and Selection Formulas for Six Major Industries
Automotive Parts Industry:
Gear Surface Strengthening: Combine metal track with steel shot (S550), achieving a shot blasting intensity of 0.25mmA, thus tripling the fatigue life.
Aluminum Alloy Die Casting Cleaning: Employ rubber track with glass beads (Φ0.3mm) to achieve a roughness of Ra1.6, ensuring a 99.9% qualified rate.
Precision Casting Field:
Copper Valve Body Descaling: Utilize rubber track with ceramic sand for a processing efficiency of 25 pieces per hour, guaranteeing zero scratches.
Stainless Steel Casting Polishing: Implement metal track with stainless steel shot to enhance glossiness to G60, as per ISO 8503 standards.
Electronic Components Industry:
Spring Stress Relief: Leverage rubber track with nylon abrasive to maintain deformation at <0.05mm, boosting elastic modulus consistency by a significant 20%.
Selection Calculation Formula:
Track Length = Maximum Workpiece Length × 1.2 (Safety Factor)
Number of Shot Blasters = Workpiece Surface Area (m³) × Shot Density (200-300kg/m³·h) / Single Shot Blaster Processing Capacity
4. Pioneering Technological Innovation and Maintenance Strategies for Rubber Tracks
Introducing a Groundbreaking Three-Layer Composite Structure Design:
Surface Layer: Featuring high wear-resistant rubber with a robust thickness of 8-10mm, achieving an impressive Mohs wear rate of less than 0.01g per cycle, ensuring extraordinary durability.
Middle Layer: Reinforced with advanced polyester fiber, boasting a tensile strength of at least 200MPa, providing unmatched resilience and strength.
Bottom Layer: Ingeniously designed with an anti-slip texture, offering a friction coefficient ranging from 0.6 to 0.8, effectively preventing any slippage of the workpiece.
Comprehensive Life Extension Plan:
Regular Flipping: Ensure uniform wear by flipping the track every 500 hours, leading to extended track life and consistent performance.
Elasticity Test: Conduct monthly assessments using a Shore hardness tester, and promptly replace if the hardness declines by more than 10°, securing optimal track functionality.
Revolutionary Quick Replacement Technology:
Modular Splicing Design: Ingeniously crafted so that a single individual can complete the replacement process within a swift 30 minutes—substantially faster than traditional metal tracks, which require two hours.
5. Elevating and Enhancing Metal Tracks to New Heights
Advanced Surface Treatment Technology:
Tungsten Carbide Coating: Elevates hardness to HRC65 and extends the lifespan to a remarkable 8000 hours, offering superior endurance and durability.
Laser Cladding Repair: Achieves a significant 60% reduction in the repair cost of worn parts, ensuring economical and efficient maintenance.
Innovative Noise Reduction Solution:
Damping Sandwich Design: Incorporates a rubber layer between chain plates, effectively reducing noise levels by an impressive 15dB, promoting a quieter working environment.
Conclusion: Four Essential Core Elements in Track Selection
Material Matching: Opt for rubber tracks for soft metal and precision parts, while metal tracks are ideal for hard heavy-duty components, ensuring the perfect fit for each application.
Environmental Compliance: Prioritize equipment that adheres to stringent standards with dust emissions under 5mg/m³ and noise levels at or below 85dB, promoting sustainability.
Cost Control: Enjoy a 40% reduction in comprehensive operation and maintenance costs with rubber tracks compared to traditional metal tracks, achieving outstanding economic efficiency.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
With a rich legacy of 14 years in the industry, Qingdao Sanzhuji Technology Co., Ltd. is a distinguished leader in the manufacturing of high-quality sand casting machinery. Our expertise encompasses the full spectrum of advanced production lines, including green sand casting, furan resin sand casting, lost foam casting, and coated sand steel sand buried casting production lines. Our commitment to excellence ensures that each of our products meets the highest standards of quality and innovation.
Contact Us
Address: Nestled in the bustling hub of industrial innovation, our factory is strategically located North of G204 National Road, Poli Town, in the dynamic West Coast New Area of Qingdao, China.
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