Product Parameters
| Model |
Individual workpiece weight:Kg |
Drum load:Kg |
Efficiency of production:T/H |
End Plate Diameter:mm |
Rotational speed of end plate:R/min |
Shot Blast Machine Models |
Shot peening capacity:Kg/min |
Motor power:Kw |
| 15GN |
80-100 |
1000-1500 |
10-15 |
1100 |
3 |
Q038 |
1×480 |
50 |
| 28GN |
100-150 |
1500-3000 |
15-20 |
1250 |
2 |
Q038 |
2×380 |
65 |
Detailed Photos
Product Description
Tracked shot blasting machine: A revolutionary dual-mode system offering rubber and metal track options, delivering an intelligent, state-of-the-art solution for the surface treatment of small and medium-sized workpieces.
In the bustling industries of casting, forging, and automotive parts, surface treatment of small to medium workpieces encounters significant challenges: numerous cleaning dead corners, potential workpiece damage, and disruptive noise pollution. The breakthrough tracked shot blasting machine, equipped with an innovative rubber/metal dual-mode track design and advanced shot blasting control technology, achieves unprecedented 100% surface cleanliness and a remarkable 60% noise reduction. It emerges as the preferred choice for diverse, small-batch production. This comprehensive analysis delves into track selection logic, technical parameter comparisons, and presents over 20 industry application scenarios, offering enterprises a complete guide from process adaptation to cost optimization.
1. Core technical advantages of the tracked shot blasting machine
Dual-mode track design: Precisely engineered to adapt to rubber and metal track options.
Rubber track:
Material characteristics: Constructed from high-strength, wear-resistant rubber (Shore hardness 70-80°) with an elastic modulus of 5-8MPa, this track absorbs 90% of impact force, preventing scratches on delicate metals like copper and aluminum.
Noise reduction performance: Operating at ≤75dB, significantly quieter than metal tracks (≥90dB), meeting GB 12348-2008 environmental protection standards for peace of mind.
Applicable scenarios: Ideal for precision castings, springs, bearings, and other workpieces sensitive to collision, particularly suited for mixed, multi-variety production.
Metal track:
Material characteristics: Forged from robust manganese steel (hardness HRC50-55), offering triple the wear resistance, perfect for processing hard workpieces like cast iron and forged steel up to 150kg.
Structural advantages: Features a chain plate design with superior load-bearing capacity, capable of enduring high-intensity impacts at speeds up to 85m/s.
2. Intelligent shot blasting system (ISO 11124-3 compliant)
Tri-speed shot blasting: Adjustable speeds of 75/80/85m/s tailor the process to workpieces of varying hardness, from 75m/s for aluminum alloy to 85m/s for cast steel.
BE type separator: Achieves ≥98% shot recovery rate and waste sand purity >95%, dramatically reducing abrasive loss by 40%.
Pulse bag dust removal: Maintains emission concentration <5mg/m³, surpassing GB 16297-2023 standards, and supports green factory certification.
3. Application scenarios and selection formulas for six major industries
Automotive parts industry:
Gear surface strengthening: Utilizes metal track + steel shot (S550) for 0.25mmA shot blasting intensity, tripling fatigue life.
Aluminum alloy die casting cleaning: Employs rubber track + glass beads (Φ0.3mm) achieving roughness Ra1.6 with a 99.9% qualified rate.
Precision casting field:
Copper valve body descaling: Rubber track + ceramic sand process 25 pieces/hour, ensuring zero scratches.
Stainless steel casting polishing: Metal track + stainless steel shot elevates glossiness to G60 (ISO 8503).
Electronic components industry:
Spring stress relief: Rubber track + nylon abrasive minimizes deformation to <0.05mm, enhancing elastic modulus consistency by 20%.
Selection calculation formula:
Track length = maximum workpiece length × 1.2 (safety factor)
Number of shot blasters = workpiece surface area (m³) × shot density (200-300kg/m³·h) / single shot blaster processing capacity
4. Cutting-Edge Technological Innovation and Proactive Maintenance Strategy for Rubber Tracks
Ingenious Three-Layer Composite Structure Design:
Surface Layer: Engineered with ultra-durable high wear-resistant rubber (thickness 8-10mm), boasting a Mohs wear rate of less than 0.01g/time, promising longevity and resilience.
Middle Layer: Featuring a robust polyester fiber reinforcement layer with an impressive tensile strength of ≥200MPa, ensuring enhanced durability and performance.
Bottom Layer: Designed with an anti-slip texture, offering a friction coefficient of 0.6-0.8 to effectively prevent any workpiece from unintended slipping.
Strategic Life Extension Plan:
Routine Flipping: Implement a schedule to flip the track every 500 hours to maintain uniform wear and extend lifespan.
Elasticity Test Protocol: Conduct monthly elasticity assessments using a Shore hardness tester, and ensure timely replacements should the hardness decrease by more than 10°.
Innovative Quick Replacement Technology:
Effortless Modular Splicing Design: Enabling a swift replacement process completed by a single person in just 30 minutes, a stark contrast to the 2-hour process of traditional metal tracks.
5. Advanced Strengthening and Upgrading Path for Metal Tracks
State-of-the-Art Surface Treatment Technology:
Tungsten Carbide Coating: Augments hardness to an impressive HRC65, substantially extending track life to a remarkable 8000 hours.
Laser Cladding Repair: Innovative repair technology slashing repair costs of worn components by an outstanding 60%.
Comprehensive Noise Reduction Solution:
Damping Sandwich Design: Ingeniously embeds a rubber layer between chain plates, achieving a significant noise reduction of 15dB.
Conclusion: The Four Pillars of Track Selection Excellence
Material Compatibility: Opt for rubber tracks in applications involving soft metal and precision parts, while metal tracks are ideal for hard, heavy-duty components.
Environmental Compliance Standards: Prioritize equipment with dust emissions under 5mg/m³ and noise levels at or below 85dB to meet stringent environmental regulations.
Cost Efficiency: Benefit from a 40% cost reduction in the overall operation and maintenance of rubber tracks compared to their metal counterparts.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
With over 14 years of unwavering dedication and expertise, Qingdao Sanzhuji Technology Co., Ltd. stands as a beacon of innovation in the realm of sand casting machinery. Our expansive portfolio includes state-of-the-art green sand casting production lines, cutting-edge furan resin sand casting lines, advanced lost foam casting production lines, and premier coated sand steel sand buried casting production lines. We continuously push the boundaries of technology to provide unparalleled solutions to meet our clients' diverse needs.
Contact Us
Address: Nestled in the vibrant heart of Poli Town, our factory is strategically located at the North of G204 National Road, within the thriving West Coast New Area of Qingdao, China. We welcome you to visit us and discover the marvels of our advanced manufacturing technologies.
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