| Customization: | Available |
|---|---|
| Type: | Clay Wet Sand |
| Casting Method: | Thermal Gravity Casting |
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| Model | Maximum sad box size:mm | Table size:mm | Working air pressure:Mpa | Pressure strength:Kgf | Shock load:Kg | Compaction stroke:mm | Die start stroke:mm | Distance from press head to table:mm |
| Z143 | 500×400×200 | 560×465 | 0.6 | 4200 | 280 | 120 | 160 | 200-370 |
| Z145 | 500×450×200 | 620×520 | 0.6 | 6300 | 300 | 160 | 200 | 200-450 |
| Z146 | 600×500×200 | 700×550 | 0.6 | 7000 | 400 | 160 | 200 | 200-450 |
| Z147 | 750×650×300 | 850×700 | 0.6 | 9500 | 500 | 200 | 250 | 350-650 |
| Z148 | 1000×800×300 | 900×730 | 0.6 | 15500 | 600 | 200 | 350 | 400-700 |
| Z149 | 1200×1000×350 | 1170×850 | 0.6 | 21000 | 1200 | 200 | 350 | 600-750 |
| Z1410 | 1500×1100×350 | 1400×1030 | 0.6 | 32000 | 1600 | 200 | 350 | 700-1000 |
The jolt squeeze moulding machine, also recognized as a jolt squeeze molding machine or referred to as a compaction table in some regions, is a highly economical molding solution ideal for both manual and simply automated green sand casting productions. Its ingenious design ensures cost-efficiency while maintaining high performance.
Ingeniously designed, the structure of this machine has been optimized to feature a square box basket design that significantly enhances the fuselage's rigidity. By employing a micro-seismic compaction molding process, this machine substantially boosts compaction strength ensuring the hardness of the sand box exceeds HB90, elevating surface roughness by one level, thus stabilizing product quality. Equipped with a buffer spring in the shock part, the machine effectively mitigates any impact on its base. The mold mechanism operates through an innovative combination of air cylinder, crank, connecting rod, and synchronous shaft, providing synchronous ejection. The control system, utilizing state-of-the-art pneumatic components, ensures seamless functionality, user-friendly operation, and effortless maintenance. With its streamlined operation, the machine offers clear visibility of the sand mold, and its procedures can be customized for an enhanced human experience, thus driving productivity to new heights.
Our micro-seismic compaction molding machine has been meticulously optimized, incorporating a revolutionary square box basket framework that significantly fortifies the body’s rigidity. Utilizing advanced micro-seismic compaction technology, it considerably enhances compaction strength, ensuring the sand box hardness is above HB85, while raising surface roughness and stabilizing product quality. The air cushion micro shock mechanism effectively minimizes foundation impact. A sophisticated ejection mechanism, using cylinders, cranks, connecting rods, and synchronous shafts, assures precise synchronous ejection. The machine's control system, designed with cutting-edge pneumatic components, offers streamlined functionality, ease of operation, and hassle-free maintenance. This user-centric machine allows complete visibility of the sand mold and ensures that operational procedures are tailored for an optimal human interface, significantly boosting productivity.
Despite the presence of numerous advanced molding machines in green sand casting, the jolt squeeze molding machine remains highly favored for its significant advantages:
1. The jolt squeeze molding machine is an exceptionally cost-efficient option for green sand casting, capable of supporting both manual and semi-automatic casting lines at a mere fraction of the cost—just 1/10th—compared to flaskless molding machines.
2. Optimal for larger molds, this machine is ideally suited for mold dimensions exceeding 700x600mm with heights over 250mm.
3. Achieve uniform and robust molds through high-frequency, low-amplitude jolting combined with powerful dynamic squeeze forces for consistent quality.
4. Designed with user-friendliness in mind, this machine features a heavy-duty lifting cylinder, reliable pneumatic components, and a panel-mounted push button for straightforward maintenance and operation.
The jolt-squeezing molding machines are composed of several key components: a robust body, a versatile working table, a reliable mold starting mechanism, an effective shock compacting mechanism, a swivel arm pressing head, and an efficient pneumatic piping system.
1. The foundational body is a durable hollow framework, with the upper section supporting the arm pressure head. During compaction, the arm hooks to bear the pressure force, securely linking the body with the shock mechanism through bolted connections. The pressure head, attached to a retractable swing arm, features an adjustable screw elevator to accommodate varying sand box heights.
2. Crafted from ductile iron, the working table is cast and formed to match the sand box size for seamless integration.
3. The rotating arm operates via a user-friendly hand-pull valve, managing the cylinder's piston movement for effortless control over the positive and rotating arm motions.
4. The mold starting structure comprises two synchronized mold starting cylinders, a connecting rod, a balance shaft, a mold starting table, and a mold starting rod. When activated, the cylinders drive the linkage system to simultaneously lift the sandbox and initiate the mold.
5. Shock Compaction Structure: Experience the superior efficiency of our state-of-the-art shock compaction system. By utilizing an innovative spring micro-vibration pneumatic compaction structure, we amplify the compression impact to enhance vibrational force. The precision-engineered clamping cylinder securely locks the compaction cylinder at the initiation of the molding process. Once the mold is completed, the clamping cylinder releases seamlessly, ensuring operational smoothness and consistency.
6. Advanced Pneumatic Piping System: Our cutting-edge pneumatic system ensures purity and performance. Compressed air is meticulously filtered to eliminate moisture and impurities, then enriched with a fine oil mist lubricant to optimize the performance of every pneumatic component. Command your machine effortlessly through the intuitive hand-pull valve console, ensuring every action is delivered with precision and reliability.
7. Air Supply and Lubrication Excellence: Harness the power of air and seamless lubrication to drive efficient operations. Our system utilizes an air source as its core energy, with lubrication achieved through sophisticated oil integration. Fine-tune the inlet pressure and oil volume via the pressure reducing valve and oil regulating valve, ensuring optimal conditions. The air source, enhanced by our advanced oil fogger, utilizes siphon principles to deliver a mist into the pipeline system, providing essential lubrication for peak performance.
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