| Customization: | Available |
|---|---|
| Type: | Clay Wet Sand |
| Casting Method: | Thermal Gravity Casting |
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| Model | Maximum sad box size:mm | Table size:mm | Working air pressure:Mpa | Pressure strength:Kgf | Shock load:Kg | Compaction stroke:mm | Die start stroke:mm | Distance from press head to table:mm |
| Z143 | 500×400×200 | 560×465 | 0.6 | 4200 | 280 | 120 | 160 | 200-370 |
| Z145 | 500×450×200 | 620×520 | 0.6 | 6300 | 300 | 160 | 200 | 200-450 |
| Z146 | 600×500×200 | 700×550 | 0.6 | 7000 | 400 | 160 | 200 | 200-450 |
| Z147 | 750×650×300 | 850×700 | 0.6 | 9500 | 500 | 200 | 250 | 350-650 |
| Z148 | 1000×800×300 | 900×730 | 0.6 | 15500 | 600 | 200 | 350 | 400-700 |
| Z149 | 1200×1000×350 | 1170×850 | 0.6 | 21000 | 1200 | 200 | 350 | 600-750 |
| Z1410 | 1500×1100×350 | 1400×1030 | 0.6 | 32000 | 1600 | 200 | 350 | 700-1000 |
The Jolt Squeeze Moulding Machine, a marvel in the realm of green sand casting, is recognized as a jolt squeeze molding machine or even a compaction table in certain regions. This magnificent machine offers a cost-effective molding solution, perfect for both manual and simply automated green sand casting production. Its efficiency and adaptability make it a sought-after choice for diverse casting needs.
Our state-of-the-art machine boasts an optimally engineered structure, with a robust square box basket design that significantly enhances fuselage rigidity. Employing an advanced micro-seismic compaction molding process, it remarkably boosts compaction strength, allowing the sand box hardness to exceed HB90 and elevating surface roughness by one grade to assure consistent product quality. The ingenious shock absorption mechanism, equipped with a buffer spring, minimizes base impact. Its mold mechanism features a synchronized ejection system using air cylinders, cranks, connecting rods, and synchronous shafts. The machine's control system embraces pneumatic components for seamless functionality, easy operation, and effortless maintenance. Operators can easily view the sand mold, and the user-friendly interface maximizes productivity.
The micro-seismic compaction molding machine showcases an optimized design with a square box basket construction that substantially bolsters body rigidity. Utilizing the micro-seismic compaction process, it enhances compaction strength, achieving sand box hardness levels above HB85 and improving surface roughness by one grade, thus ensuring stable product quality. Its air cushion micro shock system efficiently mitigates foundation impact. The machine's south ejection mechanism employs cylinders, cranks, connecting rods, and synchronous shafts for synchronized ejection. Complemented by a pneumatic control system, it promises easy operation and maintenance. This machine allows operators to conveniently monitor the sand mold situation, fostering productivity through humanized procedures.
Despite the plethora of advanced moulding machines available for green sand casting, the jolt squeeze moulding machine remains a favorite due to its outstanding benefits:
1. Economical Green Sand Casting Solution: The jolt squeeze molding machine delivers unparalleled cost savings for green sand casting. It's versatile, suitable for both manual casting and semi-automatic casting lines, all at merely 1/10th the cost of a flaskless moulding machine.
2. Accommodating Larger Moulds: This machine excels with mould sizes greater than 700x600mm and heights exceeding 250mm, making it ideal for larger casting requirements.
3. Uniform and Robust Moulds: Achieve uniformity and rigidity with the machine's high-frequency, low-amplitude jolting and dynamic squeeze force, ensuring superior mould integrity.
4. Easy Maintenance and Operation: Featuring a heavy-duty lifting cylinder, reliable pneumatic parts, and a user-friendly panel-mounted push button, this machine is engineered for hassle-free maintenance and operation.
The jolt-squeezing moulding machines are intricately designed, comprising a robust body, working table, mould starting mechanism, shock compacting mechanism, swivel arm pressing head, and an efficient pneumatic piping system. These components work in harmony to ensure seamless operation.
1. Sturdy Body Construction: The machine's body is a solid, hollow framework, with the upper section supporting the arm pressure head. During compaction, the arm secures the body, distributing pressure through it. The body and shock mechanism are bolted together. The arm pressure head, equipped with a screw elevator, can adjust its distance to the sand box, accommodating varying sand box heights.
2. Durable Working Table: Crafted from ductile iron, the cast and shaped working table adjusts to the sand box size, providing a stable surface for operations.
3. Efficient Rotating Arm Control: The rotating arm's movement is controlled by a hand-pull valve that manipulates the cylinder piston, enabling precise control of both positive and rotational arm movements.
4. Advanced Mould Starting Structure: This system comprises two mould starting cylinders, a connecting rod, balance shaft, mould starting table, and rods. Upon activation, it synchronously elevates the sand box, efficiently starting the moulding process.
5. Shock Compaction Structure. The innovative design utilizes a spring micro-vibration pneumatic compaction structure that significantly enhances the vibration process. As the mold kicks into action, the compaction cylinder is firmly locked by the clamping cylinder, ensuring precision and stability. Once the mold is released, the clamping cylinder disengages, allowing for seamless operation.
6. Pneumatic Piping System. Our advanced system channels compressed air through a meticulously curated air filter, meticulously scrubbing out moisture and impurities. This pristine air, enriched with lubricant from an oil mist injector, powers each pneumatic component and institution. The entire machinery's operations are effortlessly controlled via a hand-pull valve console for optimal precision and efficiency.
7. Air Supply and Lubrication. The machine is ingeniously powered by an air source, with lubrication driven by oil to ensure peak performance. The inlet pressure and oil volume are finely tuned using a pressure-reducing valve and an oil regulating valve. This finely balanced blend is delivered through the system by an oil fogger, utilizing the siphon principle to mist the pipeline system, ensuring thorough lubrication and smooth operation.
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