| Customization: | Available |
|---|---|
| Type: | Clay Wet Sand |
| Casting Method: | Thermal Gravity Casting |
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| Model | Maximum sad box size:mm | Table size:mm | Working air pressure:Mpa | Pressure strength:Kgf | Shock load:Kg | Compaction stroke:mm | Die start stroke:mm | Distance from press head to table:mm |
| Z143 | 500×400×200 | 560×465 | 0.6 | 4200 | 280 | 120 | 160 | 200-370 |
| Z145 | 500×450×200 | 620×520 | 0.6 | 6300 | 300 | 160 | 200 | 200-450 |
| Z146 | 600×500×200 | 700×550 | 0.6 | 7000 | 400 | 160 | 200 | 200-450 |
| Z147 | 750×650×300 | 850×700 | 0.6 | 9500 | 500 | 200 | 250 | 350-650 |
| Z148 | 1000×800×300 | 900×730 | 0.6 | 15500 | 600 | 200 | 350 | 400-700 |
| Z149 | 1200×1000×350 | 1170×850 | 0.6 | 21000 | 1200 | 200 | 350 | 600-750 |
| Z1410 | 1500×1100×350 | 1400×1030 | 0.6 | 32000 | 1600 | 200 | 350 | 700-1000 |
The renowned Jolt Squeeze Molding Machine, also referred to as the compaction table in select regions, stands as a cost-effective molding marvel for both manual and streamlined automatic green sand casting production. Its affordability and efficiency make it a preferred choice for various industries.
Engineered for excellence, the machine's structure has been meticulously optimized, featuring a robust square box basket design that significantly enhances the fuselage's rigidity. Embracing the advanced micro-seismic compaction molding process, it remarkably boosts compaction strength, achieving a sand box hardness of over HB90 while refining surface roughness by one level, ensuring unparalleled product quality stability. Equipped with a buffer spring, the shock component minimizes machine impact on the base. The innovative mold mechanism, featuring air cylinders, cranks, connecting rods, and synchronous shafts, ensures synchronized ejection. With pneumatic components handling the control system, the machine promises seamless functionality, effortless operation, and straightforward maintenance. Its user-friendly design enhances productivity by enabling operators to easily monitor the sand mold condition, ensuring an intuitive and efficient workflow.
Introducing the micro-seismic compaction molding machine, featuring an optimized structure with a square box basket that enhances body rigidity. Utilizing a micro-seismic compaction molding process, it achieves superior compaction strength, elevating sand box hardness to above HB85 and refining surface roughness for consistent product quality. The shock component features air cushion micro shock technology, minimizing foundation impact. The ejection mechanism, incorporating cylinders, cranks, connecting rods, and synchronous shafts, ensures precise synchronized ejection. The control system, utilizing pneumatic components, offers comprehensive functionality with user-friendly operation and easy maintenance. The machine's design facilitates operator visibility of the sand mold, promoting a humanized, productivity-enhancing procedure.
Despite the prevalence of advanced molding machines in green sand casting, the Jolt Squeeze Molding Machine remains a favored choice due to its compelling advantages:
1. A cost-effective solution for green sand casting, the Jolt Squeeze Molding Machine excels in both manual and semi-automatic casting lines. It offers remarkable savings, costing merely 1/10 of flaskless molding machines.
2. Ideal for larger molds, Jolt and Squeeze Machines are recommended for mold sizes exceeding 700x600mm and a height of over 250mm, providing excellent adaptability for substantial projects.
3. Uniformity and rigidity are effortlessly achieved through high-frequency, low-amplitude jolting combined with a dynamic squeeze force, delivering consistently uniform results.
4. Designed with maintenance and operator convenience in mind, the machine features a heavy-duty lifting cylinder, reliable pneumatic parts, and a user-friendly panel-mounted push button for seamless operation.
The Jolt-Squeezing Molding Machines comprise a body, working table, mold starting mechanism, shock compacting mechanism, swivel arm pressing head part, and pneumatic piping system, presenting a comprehensive and efficient molding solution.
1. The body, a solid hollow framework, supports the arm pressure head at the upper part. During compaction, the arm secures the body, ensuring the pressure force is absorbed by the body. Bolts connect the body and shock mechanism. The arm pressure head, fixed on a swing arm, can be adjusted to align the pressure head with the sand box height via a screw elevator.
2. Crafted from ductile iron, the cast and shaped working table is designed to accommodate varying sand box sizes, offering durability and flexibility in operation.
3. The rotating arm, maneuvered via a hand-pull valve, controls the cylinder piston, facilitating the forward and backward movement of both the positive and rotating arm, ensuring precise control.
4. The mold starting structure includes two cylinders, a connecting rod, balance shaft, mold starting table, and rods. Initiating the mold starting cylinder activates the connecting rod, balance shaft, and table, lifting the sand box with the four top rods, executing a synchronized mold start.
5. Dynamic Shock Compaction Structure: Experience the pinnacle of efficiency with our advanced spring micro-vibration pneumatic compaction technology. This innovative system enhances the vibrational impact, ensuring superior compaction for optimal performance. When initiating the mold, our precise clamping cylinder securely locks the compaction cylinder, guaranteeing stability. Once the mold is released, the clamping cylinder disengages seamlessly, promoting smooth operations.
6. Sophisticated Pneumatic Piping System: Our system guarantees an impeccable supply of compressed air, meticulously filtered to eliminate water and impurities, thus ensuring pristine quality. Enhanced with oil mist-injected lubrication, every pneumatic component and mechanism receives optimal care. The entire machine functions effortlessly, orchestrated by a hand-pull valve console, allowing for intuitive control and precision in operation.
7. Efficient Air Supply and Lubrication System: Powered by an air source, this machine integrates lubrication seamlessly with energy supply. Adjust the inlet pressure and oil volume with ease using our precision pressure reducing and oil regulating valves. The air source utilizes an oil fogger that, by siphoning principles, channels lubricating fog into the pipeline, ensuring consistent and effective lubrication throughout the system.
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