| Customization: | Available |
|---|---|
| Type: | Clay Wet Sand |
| Casting Method: | Thermal Gravity Casting |
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| Model | Maximum sad box size:mm | Table size:mm | Working air pressure:Mpa | Pressure strength:Kgf | Shock load:Kg | Compaction stroke:mm | Die start stroke:mm | Distance from press head to table:mm |
| Z143 | 500×400×200 | 560×465 | 0.6 | 4200 | 280 | 120 | 160 | 200-370 |
| Z145 | 500×450×200 | 620×520 | 0.6 | 6300 | 300 | 160 | 200 | 200-450 |
| Z146 | 600×500×200 | 700×550 | 0.6 | 7000 | 400 | 160 | 200 | 200-450 |
| Z147 | 750×650×300 | 850×700 | 0.6 | 9500 | 500 | 200 | 250 | 350-650 |
| Z148 | 1000×800×300 | 900×730 | 0.6 | 15500 | 600 | 200 | 350 | 400-700 |
| Z149 | 1200×1000×350 | 1170×850 | 0.6 | 21000 | 1200 | 200 | 350 | 600-750 |
| Z1410 | 1500×1100×350 | 1400×1030 | 0.6 | 32000 | 1600 | 200 | 350 | 700-1000 |
Introducing the versatile Jolt Squeeze Moulding Machine, also recognized globally as the jolt squeeze molding machine or, in certain regions, as the compaction table. This cutting-edge machine stands as an economical choice for both manual and basic automatic green sand casting production, offering a seamless integration of efficiency and affordability.
Experience unparalleled performance with our machine, designed with an optimized structure featuring a robust square box basket frame that significantly enhances rigidity. Utilizing a state-of-the-art micro-seismic compaction molding process, it dramatically increases compaction strength, ensuring sand box hardness exceeds HB90 and elevating surface roughness by one grade for consistently superior product quality. The machine's shock section is ingeniously equipped with a buffer spring to minimize its impact on the base. For synchronized ejection, our innovative mold mechanism combines air cylinders, cranks, connecting rods, and synchronous shafts. Simplified operation and maintenance are assured through pneumatic components, while user-friendly design allows operators clear visibility of the sand mold, effectively boosting productivity.
Discover the advanced Micro-Seismic Compaction Molding Machine, engineered with a refined structure using a square box basket design to enhance body rigidity. Featuring a precision micro-seismic compaction molding technique, this machine substantially boosts compaction strength, achieving sand box hardness of HB85 and improving surface roughness for stabilized product quality. An air cushion micro shock system reduces foundation impact, while the synchronized ejection mechanism employs cylinders, cranks, connecting rods, and synchronous shafts. The machine's control system, utilizing pneumatic components, ensures seamless operation and easy maintenance. Its intuitive interface provides operators with a visual overview of mold conditions, significantly enhancing production efficiency.
In the realm of green sand casting, despite the presence of numerous advanced moulding machines, the Jolt Squeeze Moulding Machine continues to reign supreme due to its remarkable advantages:
1. Cost-Effective Moulding Solution: The Jolt Squeeze Molding Machine offers a budget-friendly option for green sand casting, adaptable for both manual casting and semi-automatic casting lines. Its cost is merely a fraction, specifically 1/10th, of that of flaskless moulding machines.
2. Accommodates Larger Moulds: Ideal for larger mould dimensions, the jolt and squeeze machine excels with mould sizes exceeding 700x600mm and heights over 250mm.
3. Consistent and Robust Moulds: Achieve perfectly uniform and solid moulds through high-frequency, low-amplitude jolting combined with powerful dynamic squeeze force.
4. Maintenance and User-Friendly: Boasts a heavy-duty lifting cylinder, reliable pneumatic components, and a user-friendly panel-mounted push button for ease of operation.
The jolt-squeezing moulding machines are ingeniously composed of key elements including the body, working table, mould initiation mechanism, shock compacting mechanism, swivel arm pressing head, and a comprehensive pneumatic piping system.
1. Body: Engineered as a solid hollow framework, the upper section supports the arm pressure head which, during compaction, interlocks with the body to bear the pressure. The body and shock mechanism are securely bolted together, while the arm pressure head, fixed on a swingable arm, features an adjustable screw elevator to align with the sand box height.
2. Working Table: Crafted from durable ductile iron, cast and shaped to accommodate the specific dimensions of the sand box.
3. Rotating Arm: Maneuvered via a hand-pull valve, this feature controls the cylinder piston for precise forward and backward movement, enabling the coordinated motion of the positive and rotating arms.
4. Mould Starting Structure: Comprises dual mould starting cylinders, a connecting rod, balance shaft, mould starting table, and rod. When activated, the cylinders drive the connecting rod, balance shaft, and table to simultaneously elevate the four rods, lifting the sand box and initializing the mould.
5. Advanced Shock Compaction Structure: Experience enhanced efficiency with our innovative spring micro-vibration pneumatic compaction system. This cutting-edge design intensifies the compaction shock to elevate vibration levels, ensuring superior mold quality. The clamping cylinder securely locks the compaction cylinder as the mold is initiated, seamlessly releasing when the mold is completed, allowing for effortless and precise mold handling.
6. Comprehensive Pneumatic Piping System: Our sophisticated system begins with the intake of compressed air, meticulously filtered to eliminate moisture and impurities. Following this, a fine oil mist is injected, providing essential lubrication to all pneumatic components and mechanisms. Machine operations are elegantly controlled via a hand-pull valve console, facilitating seamless machine functionality and ensuring optimum performance with every use.
7. Efficient Air Supply and Lubrication: Harnessing air power for energy and oil for lubrication, our machine delivers exceptional results. Adjustments to inlet pressure and oil volume are smoothly managed by the pressure reducing valve and oil regulating valve. The air source seamlessly integrates with the oil fogger, employing a siphon principle to expertly introduce a mist into the pipeline system, ensuring comprehensive lubrication for peak operational efficiency.
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