Product Parameters
| Model |
Sand box size:
mm |
Upper sand mold thickness:
mm |
Sand mold thickness of lower box: mm |
Modeling speed: S/Mould |
Working air pressure:Mpa |
Drive mode |
| SX1A4555 |
450×550 |
150~300 |
150~200 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A5555 |
550×550 |
150~300 |
150~200 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A5565 |
550×650 |
150~300 |
150~250 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A6565 |
650×650 |
150~300 |
150~250 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A6070 |
600×700 |
150~300 |
150~250 |
36~39 |
0.52-0.6 |
Hydraulic |
| SX1A6575 |
650×750 |
150~300 |
150~250 |
36~39 |
0.52-0.6 |
Hydraulic |
| SX1A7575 |
750×750 |
200~300 |
200~250 |
39~49 |
0.52-0.6 |
Hydraulic |
| SX1A7585 |
750×850 |
200~300 |
200~250 |
39~49 |
0.52-0.6 |
Hydraulic |
| SX1A8585 |
850×850 |
200~300 |
200~250 |
39~49 |
0.52-0.6 |
Hydraulic |
| SX1A80100 |
800×1000 |
200~300 |
200~250 |
45~59 |
0.52-0.6 |
Hydraulic |
| SX1A80110 |
800×1100 |
200~300 |
200~250 |
45~59 |
0.52-0.6 |
Hydraulic |
| SX1A100100 |
1000×1000 |
200~300 |
200~250 |
50~69 |
0.52-0.6 |
Hydraulic |
| SX1A110110 |
1100×1100 |
200~300 |
200~250 |
50~69 |
0.52-0.6 |
Hydraulic |
Detailed Photos
Product Description
Introducing the Removable Flask Molding Machine - the epitome of innovation in automated green sand casting workshops! Seamlessly integrated with green sand recycling processing equipment, this machine is engineered to meet the stringent demands of high-quality green sand. It excels at eliminating iron bean splinters and regenerating old sand, ensuring an efficient casting process. Operating at a swift 40-70 seconds per model, it features both horizontal and upper/lower sand injection options. The average mold sand hardness is an impressive HB80-90, making it a paragon of precision and reliability.
The Removable Flask Molding Machine sets a new standard in casting technology. Designed for the production of intricately detailed core castings, it boasts a streamlined sand line that minimizes investment costs and spatial requirements. Its high degree of automation translates into unrivaled production efficiency and simplicity of operation. The ease of core removal, coupled with an optimized molding and pouring process, ensures seamless casting operations. Embrace the future of casting with this machine that guarantees automatic molding, consistent high efficiency, and exemplary quality.
Experience unparalleled control with our sophisticated hydraulic system, powered by Taiwan Seven Oceans' cutting-edge proportional valve technology. This system, enhanced with a high-resolution electronic ruler, offers real-time actuator tracking and positioning. Users can effortlessly adjust system pressure and flow via the intuitive touch screen, achieving precise, customizable performance with remarkable ease.
Characteristics of Removable Flask Molding Machine:
1. Enjoy the simplicity of automatic one-button operation, designed for intuitive use without the need for specialized training. Effortless to understand and operate, it empowers users of all skill levels.
Each molding cycle is initiated with a single press of the start button (excluding core operation conditions). For workpieces requiring core operations, the program intelligently pauses for core completion. Once the core is set, a simple press of the close mold button completes the cycle, ensuring seamless operation.
2. Benefit from both horizontal and vertical parting capabilities, with a design free from column obstructions, facilitating easy core lowering and enhancing operational efficiency.
3. The template installation is a breeze, secured with four screws and replaceable within minutes. This design adapts effortlessly to molds of the same size, streamlining production processes.
4. Casting hardness is fully adjustable to meet diverse casting requirements. With just a few parameter tweaks, users can swiftly achieve desired hardness levels up to 85-90 degrees, ensuring flexibility and performance.
5. Achieve customizable casting heights with adjustable upper and lower compaction plates. This feature not only maximizes sand savings but also caters to varied production needs with ease.
6. Precision molding is guaranteed with our uniformly positioned mold board and sand box system. The consistently high repeatability, coupled with fully automated control, removes human error, delivering stable, efficient molding quality every time.
7. Ensure uniform casting quality with a high-precision mechanical positioning system. The microcomputer and position detection linkage automate the entire molding process, eliminating human interference for reliability and consistency.
8. Operator safety is paramount, thanks to our advanced light curtain protection system that provides robust personal safety measures, safeguarding users throughout operation.
9. Experience rapid modeling with cycles averaging just 40 seconds per box. The touch screen interface simplifies parameter settings, and customization for large-size models is easily accommodated, aligning with specific customer requirements.
10. Flexibility is key with options for conveyor line integration or standalone machine production. This machine requires no complex wiring, and with the original sand mixer and a simple conveyor belt setup, full automation is effortlessly achieved.
11. Optimize your casting process with over 100-150 reserved positions for pouring ports and air needles. This innovation facilitates design flexibility, solves ventilation challenges, and enhances casting yields for superior production outcomes.
Removable Flask Molding Machine Composition:
1. The horizontal sand injection system utilizes side directional air flow suspension for even filling without sand blockage. This ensures high-quality sand filling, minimizes defects, and improves casting size accuracy. It is perfect for simple shapes and thin product sand thickness, and includes compaction balance control to prevent mold plate distortion and deformation, ultimately enhancing casting precision and reducing box collapses. This machine can accommodate thinner mold plates if needed.
2. The innovative Upper and Lower Sand Injection Machine expertly addresses the common challenges of inconsistent sand hardness and sand shadows, especially in castings with intricate shapes or significant heights. With its advanced technology, this machine accommodates a diverse array of casting sizes—ranging from small to large—and even handles deep-hanging sand shapes with ease. It minimizes collapse box issues and significantly enhances the dimensional precision of your castings.
Our sand injection system leverages cutting-edge air flow suspension and bottom injection techniques, ensuring sand fills perpendicularly in a fluid state across the type plate. This results in exceptional uniformity with no clogging, allowing for the stable production of complex and deep-shaped products. By enhancing sand fill quality, reducing sand defects, and improving dimensional accuracy, our machine adapts seamlessly to various sand types. Its balanced compaction control prevents mold distortion, enhancing precision and reducing collapse box occurrences, while facilitating the use of thinner molds.
3. Moulding Machine Table.
The molding process is anchored by a robust, butterfly-shaped movable plate fixed within the middle box, ensuring consistent and precise production.
Crafted with precision, the butterfly plate, bottom plate, top plate, sand box, and upper pressure plate are constructed from QT500 ductile iron, while the lower pressure plate boasts high chromium alloy iron. To guarantee exceptional equipment rigidity, numerous reinforcement bars are integrated behind the five plates. Columns are made from 45Cr and are medium frequency tempered with hard chrome plating. Our heavy-duty hydraulic cylinders, featuring NOK brand internal seals, pair seamlessly with steel wire braided high-pressure hoses to withstand extreme conditions. The lower box cylinder, outfitted with four support cylinders, substantially enhances demoulding stability. Additionally, the oil-driven sand pushing cylinder boosts performance reliability.
4. Pneumatic System.
This machine's pneumatic system proudly incorporates components from the esteemed Taiwan Airtac brand, including the air source processing triplet, pneumatic actuating cylinders, and pneumatic control solenoid valves. These components ensure dependable and efficient operation.
5. Hydraulic Pumping Station.
Our sophisticated pump station features five pairs of solenoid valves, each meticulously controlling the main, lower box, upper box, upper platen, and push type oil cylinders. Utilizing high-quality components from Japan Oil Research, the pump station operates at a hydraulic system pressure of 19MPa, with a common operating pressure of under 13MPa. The inclusion of a Mitsubishi PLC module and touch screen enables precise digital control, with adjustable settings up to 19MPa. It features an air-cooled radiator to maintain optimal hydraulic oil temperatures, safeguarding against overheating. Additionally, a built-in heater ensures oil viscosity remains ideal in low temperatures by activating automatic heating.
6. Control System.
Our comprehensive control system oversees pressure, speed, and temperature operations with precision. It employs Mitsubishi touch screens and PLCs to manage hydraulic solenoid valves and Taiwan ADATA pneumatic components effectively, ensuring seamless and interlocked actions. Temperature control is managed by Omron thermostats within the hydraulic oil temperature system, while Mitsubishi PLCs, output modules, and SND relays provide primary control, ensuring reliability and efficiency.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI: Your Premier Partner in Foundry Equipment
Specializing in pioneering sand casting machinery, Qingdao Sanzhuji Technology Co., Ltd. offers an impressive array of solutions, including the green sand casting production line, furan resin sand casting production line, lost foam casting production line, and the highly efficient coated sand steel sand buried casting production line. With a rich legacy spanning 14 innovative years, our company stands at the forefront of casting technology excellence since its inception.
Contact Us: Reach Out for Superior Foundry Solutions
Address: Conveniently located at the North of G204 National Road, Poli Town, West Coast New Area, Qingdao, China, our facility is ideally situated for easy accessibility and prompt service.
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