Product Parameters
| Model |
Sand box size:
mm |
Upper sand mold thickness:
mm |
Sand mold thickness of lower box: mm |
Modeling speed: S/Mould |
Working air pressure:Mpa |
Drive mode |
| SX1A4555 |
450×550 |
150~300 |
150~200 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A5555 |
550×550 |
150~300 |
150~200 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A5565 |
550×650 |
150~300 |
150~250 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A6565 |
650×650 |
150~300 |
150~250 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A6070 |
600×700 |
150~300 |
150~250 |
36~39 |
0.52-0.6 |
Hydraulic |
| SX1A6575 |
650×750 |
150~300 |
150~250 |
36~39 |
0.52-0.6 |
Hydraulic |
| SX1A7575 |
750×750 |
200~300 |
200~250 |
39~49 |
0.52-0.6 |
Hydraulic |
| SX1A7585 |
750×850 |
200~300 |
200~250 |
39~49 |
0.52-0.6 |
Hydraulic |
| SX1A8585 |
850×850 |
200~300 |
200~250 |
39~49 |
0.52-0.6 |
Hydraulic |
| SX1A80100 |
800×1000 |
200~300 |
200~250 |
45~59 |
0.52-0.6 |
Hydraulic |
| SX1A80110 |
800×1100 |
200~300 |
200~250 |
45~59 |
0.52-0.6 |
Hydraulic |
| SX1A100100 |
1000×1000 |
200~300 |
200~250 |
50~69 |
0.52-0.6 |
Hydraulic |
| SX1A110110 |
1100×1100 |
200~300 |
200~250 |
50~69 |
0.52-0.6 |
Hydraulic |
Detailed Photos
Product Description
Introducing the Removable Flask Molding Machine, an essential asset for automated green sand casting workshops. This machine is designed to work seamlessly with green sand recycling processing equipment, ensuring the highest quality green sand by effectively removing impurities like iron bean splinters from old sand. It also revitalizes the old sand, processing each model in just 40-70 seconds. The machine offers both horizontal and vertical sand injections, delivering an impressive average mold sand hardness of HB80-90.
The Removable Flask Molding Machine shines in producing intricately designed castings with ease. Its streamlined sand line requires less investment, occupies minimal space, and boasts high automation levels. With outstanding production efficiency, user-friendly operation, and effortless core removal, this machine excels in automatic molding and pouring processes. It's an ideal choice for achieving high efficiency, stable quality, and straightforward operation.
The machine's hydraulic system, ingeniously controlled by the Taiwan Seven Oceans' proportional valve, features a high-resolution electronic ruler for real-time tracking and actuator positioning. This innovation allows precise adjustments of system pressure and flow, all managed conveniently through the touch screen interface.
Characteristics of the Removable Flask Molding Machine:
1. Experience effortless operation with automatic one-button functionality. No specialized training is needed, making it accessible for all operators.
For complete molding, simply press the start button once if no core work is required. When core work is necessary, the program smartly pauses for core completion. Ease back into the process by pressing the close mold button, and the program resumes automatically to completion.
2. Benefit from both horizontal and vertical parting without obstructions, facilitating easier core lowering and enhanced flexibility.
3. Swiftly manage template installation with four screws secured in place, allowing for replacements within five minutes. Adapt effortlessly to different mold sizes.
4. Tailor casting hardness to your precise casting requirements with ease, adjusting just a few parameters for rapid, convenient hardness settings ranging from 85 to 90 degrees.
5. Optimize casting height and save sand with adjustable upper and lower compaction plates, enabling varied casting heights and improved resource efficiency.
6. Ensure superior molding accuracy with uniform positioning in the mold board and sand box system. Enjoy high repeatability and fully automated control, free from human errors, resulting in consistent and efficient molding quality.
7. Achieve consistent and uniform casting quality through the high-precision mechanical positioning system, integrated with microcomputer and position detection technology. The entire molding process is fully automated, ensuring stable and reliable outcome.
8. Prioritize safety with advanced light curtain protection, safeguarding operator well-being with robust safety devices.
9. Experience rapid modeling with speeds of about 40 seconds per box. The touch screen makes parameter settings convenient, and customizations for larger models are readily accommodated.
10. Choose between single machine production or integration with a conveying line. Achieve fully automated production without complex wiring, by using an existing sand mixer linked to a conveyor belt feeding this machine's sand addition port.
11. Enjoy enhanced design flexibility with 100-150 reserved positions for pouring ports and air needles, improving ventilation and boosting casting yield.
Removable Flask Molding Machine Composition:
1. The horizontal sand injection uses side directional air flow suspension, ensuring even fill without sand blockage. This results in superior sand filling quality, reducing defects, and enhancing casting size accuracy. Ideal for straightforward shapes and thin sand layers, it offers compaction balance control, preventing mold plate distortion, reducing collapse box incidence, and allowing for thinner mold plate use.
2. Revolutionizing sand casting! Our upper and lower sand injection machine addresses the challenges of inconsistent sand hardness due to uniform sand layering, and effectively eliminates sand shadow issues for castings with complex geometries or elevated casting heights. This advanced machine accommodates a diverse range of castings, from small to large, and executes the molding of deep hanging sand shapes with precision. Additionally, it markedly reduces collapse box occurrences and significantly enhances the dimensional accuracy of castings, making it an invaluable asset in casting production.
Experience unparalleled sand filling uniformity with our cutting-edge sand injection technique, utilizing air flow suspension and bottom injection methods. This ensures that sand fills the molds perpendicularly and evenly, eliminating sand clogging and enabling the production of intricately shaped products with unstinting stability. Our method enhances sand filling quality, reduces defective sand eyes, elevates casting dimensional accuracy, and adapts to various sand types. By balancing compaction control, distortion and deformation of mold plates are minimized, further improving casting precision and decreasing collapse box incidences.
3. Moulding machine table.
Our molding process uses a fixed mold on the central box during production, featuring a sophisticated butterfly-shaped movable, bottom, and top plate system for optimal molding performance.
Crafted from robust QT500 ductile iron, the butterfly plate, bottom plate, top plate, sand box, and upper pressure plate ensure unmatched strength while the lower pressure plate is made of high chromium alloy iron. Reinforcement bars fortify these plates' rigidity, and columns of 45Cr are medium frequency tempered and hard chrome-plated for durability. Heavy-duty hydraulic cylinders, with NOK brand internal seals, and high-pressure steel wire braided hoses withstand extreme conditions. The lower box cylinder, equipped with 4 support cylinders, enhances demoulding stability. The sand pushing cylinder, an oil cylinder, further improves sand pushing reliability, making the system resilient and efficient.
4. Pneumatic system
Our pneumatic system boasts premium components from the renowned Taiwan Airtac brand, including an air source processing triplet, a pneumatic actuating cylinder, and a pneumatic control solenoid valve, ensuring reliable performance and control.
5. Hydraulic pumping station.
Our advanced hydraulic pumping station integrates 5 pairs of solenoid valves, managing the main oil cylinder, lower and upper box oil cylinders, upper platen, and push-type oil cylinders. Utilizing Japan's oil research technology, the hydraulic system operates at a peak pressure of 19MPa, commonly maintained at 13MPa or lower for optimal efficiency. Digitally controlled via Mitsubishi PLC and touch screen, it allows precise pressure adjustments. An air-cooled radiator automatically activates at oil temperatures above 30 degrees, safeguarding cylinder seals and maintaining operational integrity. Equipped with a heater in the hydraulic oil tank, the system prevents high viscosity at low temperatures by automatically adjusting the oil temperature, maintaining flow and pump safety.
6. Control system.
Our control system expertly manages pressure, speed, and temperature operations, utilizing Mitsubishi touch screens and PLCs to drive hydraulic solenoid valves and Taiwan ADATA pneumatic components. Orchestrating hydraulic component actions with seamless interlocking, it employs Omron thermostats for precise temperature control. Underpinned by Mitsubishi PLC, the system integrates output modules and SND relays, ensuring a harmonious and efficient control environment.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
For a span of over 14 illustrious years, we have been at the forefront of excellence in engineering, crafting state-of-the-art sand casting machinery. Our expertise encompasses a diverse range of advanced production lines, from the green sand casting production line to the sophisticated furan resin sand casting production line. We also specialize in innovative lost foam casting and the high-precision coated sand steel sand buried casting production line. Trust in our legacy of innovation and craftsmanship.
Contact Us
Address: Situated in the thriving industrial hub at the North of G204 National Road, Poli Town, the heart of West Coast New Area, Qingdao, China
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