Product Parameters
| Model |
Slot width:mm |
Slot length:mm |
Efficiency of production:m³/H |
Motor power:Kw |
| Y475B-13 |
450 |
1300 |
30 |
2×0.4 |
| Y476B-15 |
600 |
1500 |
40 |
2×0.4 |
| Y476B-20 |
600 |
2000 |
40 |
2×0.4 |
| Y345B-30 |
450 |
3000 |
30 |
2×0.75 |
| Y345B-40 |
450 |
4000 |
30 |
2×0.75 |
| Y346B-25 |
600 |
2500 |
50 |
2×0.75 |
| Y346B-30 |
600 |
3000 |
50 |
2×0.75 |
| Y346B-40 |
600 |
4000 |
50 |
2×1.5 |
| Y346B-50 |
600 |
5000 |
50 |
2×1.5 |
| Y348B-30 |
800 |
3000 |
60 |
2×1.5 |
| Y348B-50 |
800 |
5000 |
80 |
2×2.2 |
Detailed Photos
Product Description
Introducing the Vibrating Conveyor, a quintessential masterpiece in the casting landscape. This revolutionary apparatus ensures flawless sand transfer, sturdy screening, and precision feeding, designed to cater to the rigorous standards of contemporary foundries. Celebrated for its unwavering performance and effortless upkeep, this essential equipment stands as a cornerstone in boosting operational efficiency and elevating production quality.
In the fiercely competitive foundry industry, the performance of the sand treatment system is critical to achieving premium product quality and optimizing costs. As an integral component, our Vibrating Conveyor transforms the production paradigm of modern foundries with its exceptional sand transport capabilities, expert screening, and precise feeding. This comprehensive exploration highlights how our equipment empowers foundries to attain cost-effective operations, superior performance, and sustainable eco-friendly practices. Delve into its technical prowess, adaptability across sectors, streamlined maintenance protocols, and forward-thinking intelligent upgrades.
1. Technical principles and adaptability to casting scenarios
By harnessing high-frequency micro-amplitude vibrations, our Vibrating Conveyor, featuring an advanced electromagnetic exciter, orchestrates the conveying trough into a precisely controlled parabolic motion. This facilitates continuous, directional sand transport and meticulous sorting of materials, offering distinct advantages such as:
Three-dimensional dynamic screening: Perfectly engineered for foundry sand (0.15-1.2mm), this cutting-edge solution simultaneously enables conveying, screening, and impurity removal (achieving over 99.5% efficiency in iron particle separation). It replaces the traditional belt conveyor and drum screen setup, optimizing space utilization by an impressive 40%.
High temperature resistant design: With a durable 16Mn steel plate welded trough (withstanding up to 400ºC) and a robust ceramic lining (sustaining up to 1200ºC), it expertly handles high-temperature red sand (300-600ºC) at the sand-falling station, minimizing risks of thermal deformation and seal failure.
Intelligent control system: Equipped with a sophisticated VRV controller, this system dynamically adjusts amplitude in response to sand volume changes (precision ±5%), ensuring uniform feed consistency (flow error <3%). It effectively addresses the 'pulse sand supply' challenges common in traditional pneumatic systems.
2. Full process solution for casting sand processing
Seamlessly integrating into key sand treatment stages—mixing, molding, pouring, and regeneration—the Vibrating Conveyor showcases unparalleled versatility and essential utility, revolutionizing the process.
Vibrating sand conveying:
Old sand recovery: This system proficiently transports waste sand from the sand-falling station to the regeneration unit through an enclosed trough (dust concentration <5mg/m³), achieving an impressive 60% reduction in energy consumption compared to traditional techniques.
New sand supply: Utilizing advanced gravity gate valves, it facilitates synchronized feeding from multiple storage units, accommodating various molding sand ratios essential for diverse alloy compositions, including cast iron, steel, and aluminum.
Vibration screening:
Implementing a dual-layer screen design (upper layer 10 mesh for removing large impurities, lower layer 40 mesh for precise sand particle sorting), it ensures regenerated sand's mud content stays below 0.8%, surpassing GB/T 9442-2018 standards.
Magnetic sorting module: Equipped with a powerful NdFeB permanent magnet (magnetic induction ≥1200Gs), this system effectively removes ferromagnetic impurities from molding sand with a removal efficiency exceeding 98%.
Vibration feeding:
Quantitative feeding: Utilizing PID closed-loop control, it achieves precision in sand supply for sand shooting machines at ±1kg, effectively preventing burr defects caused by uneven casting compactness.
Multi-station collaboration: Using distributed vibration units, it enables synchronized feeding of molding lines, sand core machines, and paint sprayers, with a beat matching error of less than 0.5 seconds, ensuring seamless operation.
3. Reliability design and full life cycle maintenance strategy
Engineered to thrive in the demanding high dust and heavy load environments commonly found in foundries, our Vibrating Conveyor showcases an impressive equipment availability rate of 99.2%. This exceptional reliability stems from our strategic modular design approach coupled with the integration of advanced predictive maintenance technology, setting new standards in operational efficiency.
Wear-resistant reinforcement excellence:
Step into the future of durability with our state-of-the-art Factory Custom Mould Conveyor and Vibrating Feeder. The trough's bottom lining is crafted from ultra-high molecular weight polyethylene, delivering an extraordinary wear resistance index of ≥ 120. This revolutionary material extends the lifespan to five times longer than traditional steel plates and dramatically reduces annual maintenance expenses by an incredible 70%!
Witness unparalleled reliability with our sophisticated exciter system. Carburized gears combined with a cutting-edge grease lubrication mechanism provide an astonishing 10,000 hours of maintenance-free operation. Enjoy uninterrupted performance and peace of mind, knowing your equipment is crafted for excellence and longevity.
Revolutionary Quick Maintenance Technology unveiled:
Our innovative articulated trough structure is engineered for ultimate efficiency, enabling single-side cover maintenance. This groundbreaking design reduces the screen replacement time to an amazingly swift 30 minutes or less, significantly minimizing downtime and enhancing productivity like never before.
With our standardized module design, featuring components such as the drive unit and shock-absorbing spring, effortlessly replace faulty parts with ease. The streamlined process allows for component swaps in a mere 15 minutes, ensuring your operations remain smooth, efficient, and uninterrupted.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
With an illustrious 14-year legacy, Qingdao Sanzhuji Technology Co., Ltd. sets the gold standard in sand casting machinery. Journey with us through our pioneering advancements that span from cutting-edge green sand casting production lines to the sophisticated realms of furan resin sand casting systems. Our offerings also include avant-garde lost foam casting production lines and the expertly crafted coated sand steel sand buried casting production line. Dive into a fusion of precision and tradition with our esteemed company, where every product is a testament to our dedication to innovation.
Contact Us
Address: Our headquarters is strategically nestled in the dynamic West Coast New Area of Qingdao, just North of the G204 National Road in the vibrant Poli Town, Qingdao, China. Visit us at this epicenter of creativity and innovation, where our journey towards excellence continues to unfold.
Audited Supplier 
){kind=link}