| Customization: | Available |
|---|---|
| Type: | Clay Wet Sand |
| Casting Method: | Thermal Gravity Casting |
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| Model | Maximum sad box size:mm | Table size:mm | Working air pressure:Mpa | Pressure strength:Kgf | Shock load:Kg | Compaction stroke:mm | Die start stroke:mm | Distance from press head to table:mm |
| Z143 | 500×400×200 | 560×465 | 0.6 | 4200 | 280 | 120 | 160 | 200-370 |
| Z145 | 500×450×200 | 620×520 | 0.6 | 6300 | 300 | 160 | 200 | 200-450 |
| Z146 | 600×500×200 | 700×550 | 0.6 | 7000 | 400 | 160 | 200 | 200-450 |
| Z147 | 750×650×300 | 850×700 | 0.6 | 9500 | 500 | 200 | 250 | 350-650 |
| Z148 | 1000×800×300 | 900×730 | 0.6 | 15500 | 600 | 200 | 350 | 400-700 |
| Z149 | 1200×1000×350 | 1170×850 | 0.6 | 21000 | 1200 | 200 | 350 | 600-750 |
| Z1410 | 1500×1100×350 | 1400×1030 | 0.6 | 32000 | 1600 | 200 | 350 | 700-1000 |
The Jolt Squeeze Moulding Machine, renowned in various regions as the jolt squeeze molding machine or compaction table, represents an economical solution for both manual and semi-automatic green sand casting production. This machine is the epitome of efficiency, ensuring high-quality mold creation with cost-effective measures.
With an ingeniously optimized structure, this machine boasts a robust square box basket design to significantly enhance the fuselage rigidity. Utilizing an advanced micro-seismic compaction molding process, it remarkably elevates compaction strength, achieving a sand box hardness exceeding HB90. This innovation enhances surface roughness quality, ensuring consistent product excellence. Equipped with a buffer spring, it minimizes impacts on the base, while its molding mechanism, driven by an air cylinder, crank, connecting rod, and synchronous shaft, ensures harmonious ejection. Its pneumatic control system guarantees seamless operation and maintenance simplicity. User-friendly features allow operators to easily monitor the sand mold, boosting productivity and operational fluidity.
The Micro-seismic Compaction Molding Machine is a masterpiece of engineering, featuring an optimized square box basket design for superior body rigidity. The advanced micro-seismic compaction method significantly boosts compaction strength, achieving a sand box hardness of over HB85. It enhances surface smoothness, ensuring unwavering product quality. The air cushion micro shock system effectively mitigates foundation impact. Its south ejection mechanism, powered by cylinders, cranks, connecting rods, and synchronous shafts, ensures precise ejection. The pneumatic control system streamlines operations, making maintenance a breeze. Operators can easily visualize the sand mold, enhancing productivity and operational efficiency.
Despite the availability of various sophisticated moulding machines in green sand casting, the Jolt Squeeze Moulding Machine still reigns supreme due to several unbeatable advantages:
1. A cost-efficient solution for green sand casting, the Jolt Squeeze Moulding Machine excels in manual and semi-automatic casting lines, offering a staggering cost reduction to just 1/10th of flaskless moulding machines.
2. Ideal for larger molds, this machine excels with dimensions exceeding 700x600mm and a height of more than 250mm, delivering exceptional performance with bigger mold sizes.
3. Achieves uniform and robust molds through high-frequency, low-amplitude jolting coupled with a powerful dynamic squeeze force, ensuring consistent and reliable mold quality.
4. Designed for ease of maintenance and operation, it features a heavy-duty lifting cylinder, reliable pneumatic components, and a user-friendly panel with push-button controls.
The Jolt-Squeezing Moulding Machines are an intricate ensemble comprising the body, working table, mold starting mechanism, shock compacting mechanism, swivel arm pressing head, and a sophisticated pneumatic piping system.
1. The body, a robust hollow framework, supports the arm pressure head section. During compaction, the arm secures the body, distributing pressure efficiently. The body and shock mechanism are bolted together, with a swing arm-mounted pressure head that can adjust its height relative to the sand box.
2. Crafted from ductile iron, the working table is cast and shaped to accommodate various sand box sizes, showcasing versatility and durability.
3. The rotating arm operates via a hand-pull valve, controlling the cylinder piston to navigate the positive and rotating arm movements with precision.
4. The mold starting structure, comprising dual mold starting cylinders, connecting rods, a balance shaft, a mold starting table, and a mold starting rod, operates synchronously. When activated, it elevates the sand box, initiating mold starting effortlessly.
5. Advanced Shock Compaction System. Featuring a cutting-edge spring micro-vibration pneumatic structure, this innovative system enhances compaction effectiveness through intensified vibrations. During mold initiation, the clamping cylinder secures the compaction cylinder, and upon mold release, the clamping cylinder disengages, ensuring precise and efficient operation.
6. State-of-the-art Pneumatic Piping System. Harnessing the power of input compressed air, our system utilizes an air filter to meticulously remove water and impurities, ensuring pristine air quality. The air is then enriched with a fine oil mist for optimal lubrication, seamlessly powering each pneumatic component and mechanism. Control the machine's actions effortlessly using the intuitive hand-pull valve console.
7. Efficient Air Supply and Lubrication. Powered by a robust air source and enhanced with efficient oil lubrication, the machine delivers exceptional performance. Both inlet pressure and oil volume can be precisely adjusted using the pressure reducing valve and oil regulating valve. The air source, via the oil fogger, ingeniously follows the siphon principle, integrating lubrication mist into the pipeline system for superior functionality.
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