Product Parameters
| Model |
Sand box size:
mm |
Upper sand mold thickness:
mm |
Sand mold thickness of lower box: mm |
Modeling speed: S/Mould |
Working air pressure:Mpa |
Drive mode |
| SX1A4555 |
450×550 |
150~300 |
150~200 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A5555 |
550×550 |
150~300 |
150~200 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A5565 |
550×650 |
150~300 |
150~250 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A6565 |
650×650 |
150~300 |
150~250 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A6070 |
600×700 |
150~300 |
150~250 |
36~39 |
0.52-0.6 |
Hydraulic |
| SX1A6575 |
650×750 |
150~300 |
150~250 |
36~39 |
0.52-0.6 |
Hydraulic |
| SX1A7575 |
750×750 |
200~300 |
200~250 |
39~49 |
0.52-0.6 |
Hydraulic |
| SX1A7585 |
750×850 |
200~300 |
200~250 |
39~49 |
0.52-0.6 |
Hydraulic |
| SX1A8585 |
850×850 |
200~300 |
200~250 |
39~49 |
0.52-0.6 |
Hydraulic |
| SX1A80100 |
800×1000 |
200~300 |
200~250 |
45~59 |
0.52-0.6 |
Hydraulic |
| SX1A80110 |
800×1100 |
200~300 |
200~250 |
45~59 |
0.52-0.6 |
Hydraulic |
| SX1A100100 |
1000×1000 |
200~300 |
200~250 |
50~69 |
0.52-0.6 |
Hydraulic |
| SX1A110110 |
1100×1100 |
200~300 |
200~250 |
50~69 |
0.52-0.6 |
Hydraulic |
Detailed Photos
Product Description
The Removable Flask Molding Machine is the cornerstone of advanced green sand casting workshops. Designed to work harmoniously with green sand recycling equipment, this machine ensures impeccable sand quality by efficiently removing iron splinters and regenerating old sand. Operating at a swift 40-70 seconds per model, it features both horizontal and upper-lower sand injection methods, delivering mold hardness averaging HB80-90. Experience seamless integration and superior efficiency in modern casting environments.
Our innovative Removable Flask Molding Machine is engineered for producing complex core castings, featuring a streamlined sand line and demanding minimal investment and space. With its high automation level, this machine ensures exceptional production efficiency and user-friendly operation. It simplifies core removal and enhances the molding and pouring processes, offering automatic sand casting with high efficiency, consistent quality, and straightforward operation.
The machine's hydraulic system is a marvel of precision, controlled by the renowned Taiwan Seven Oceans proportional valve. Equipped with a high-resolution electronic ruler, it enables real-time actuator tracking and positioning. This setup offers unparalleled precision in adjusting system pressure and flow, all accessible through a user-friendly touch screen interface.
Characteristics of the Removable Flask Molding Machine:
1. Experience effortless operation with a fully automatic, one-button system that is intuitive and accessible, eliminating the need for specialized personnel.
Each molding cycle is initiated with a single press of the start button. For workpieces requiring core placement, the program smartly pauses for core insertion. Once the core is set, the close mold button completes the process automatically, streamlining production.
2. The machine's ingenious design includes horizontal and vertical parting without column obstruction, simplifying core removal and enhancing overall ease of use.
3. Template changes are a breeze; secured by four screws, templates can be swapped in under five minutes, accommodating same-size molds with ease.
4. Achieve customizable casting hardness tailored to specific needs; adjusting parameters is both quick and convenient, with a range of up to 85-90 degrees hardness.
5. Optimize sand usage with adjustable casting heights; upper and lower compaction plates adjust to create varied casting heights, maximizing resource efficiency.
6. The molding accuracy is impeccable, achieved through a uniformly positioned mold board and sand box system. The fully automated control process ensures high repeatability, stable quality, and efficiency free from human error.
7. Consistent and uniform casting quality is guaranteed by a sophisticated high-precision mechanical positioning system. Automated control without human interference ensures stable, reliable molding quality.
8. Safety is paramount, featuring advanced light curtain protection that safeguards operator safety at all times.
9. Model swiftly with a speed of about 40 seconds per box. The touch screen interface simplifies parameter setting, and customization for large-size models is easily accommodated.
10. Versatility is key: this machine can operate as a standalone unit or integrate with a conveyor line. Minimal wiring requirements allow for seamless adaptation with existing sand mixers, facilitating fully automatic production.
11. The machine offers 100-150 reserved positions for pouring ports and air needles, simplifying pouring port design, enhancing ventilation, and boosting casting yield.
Removable Flask Molding Machine Composition:
1. The horizontal sand injection uses a side directional airflow suspension system for even filling, eliminating sand blockage. High sand filling quality minimizes defects and enhances casting size accuracy, perfect for simple shapes and thin sand products. Compaction balance control prevents mold plate distortion, boosting casting precision and reducing collapse box incidents, allowing the use of thinner mold plates.
2. Revolutionizing the casting experience, the Upper and Lower Sand Injection Machine brilliantly tackles the conventional challenges of inconsistent sand hardness and sand shadow issues, particularly in intricate or towering castings. This versatile up and down sand injection molding machine caters to an extensive array of casting sizes—be it small, medium, or large. Even type plates with deeply embedded sand shapes can be effortlessly molded. Its innovative design actively minimizes collapse box incidents and significantly enhances casting dimensional accuracy.
Embracing cutting-edge technology, the Sand Injection System utilizes a unique method of air flow suspension and bottom injection, ensuring the sand fills the form plate perpendicularly while maintaining a dynamic flow state. This results in exceptional uniformity in sand filling, eliminating the sand clogging phenomenon. Our system reliably produces products with complex and deep shapes, thereby elevating the sand filling quality. Casting precision is markedly improved by reducing defects like sand eyes and enhancing dimensional accuracy. Our system adapts to a myriad of sand types, employing compaction balance control to thwart any distortion or deformation of the type plate mold, thereby achieving unparalleled casting precision while reducing collapse box occurrences.
3. Moulding Machine Table.
For the production process, the molding mold is securely affixed to the middle box. It features a distinct butterfly-shaped movable plate, a robust bottom plate, and an efficient top.
Our molding machine components, including the butterfly plate, bottom plate, top plate, sand box, and upper pressure plate, are crafted from premium QT500 ductile iron, while the lower pressure plate is made with high chromium alloy iron. The structure’s high rigidity is ensured by embedding numerous reinforcement bars behind the five plates. The columns are constructed from 45Cr and undergo medium frequency tempering and hard chrome plating. Our hydraulic cylinders are built to be heavy-duty, with NOK brand internal seals. The hydraulic hoses, seamlessly connecting to the equipment and cylinders, are steel wire braided, high-pressure resistant hoses. The lower box cylinder features 4 support cylinders, significantly enhancing demolding stability, and the sand pushing cylinder, an oil cylinder, further augments sand pushing stability.
4. Exceptional Pneumatic System.
Our machine's pneumatic components are sourced from the esteemed Taiwan Airtac brand, encompassing the air source processing triplet, pneumatic actuating element cylinder, and pneumatic control element solenoid valve.
5. State-of-the-Art Hydraulic Pumping Station.
This hydraulic pumping station boasts 5 pairs of precision solenoid valves, meticulously managing the actions of the main oil cylinder, lower box, upper box, upper platen, and push type oil cylinders. The solenoid valves are from the renowned Japanese 'Oil Research' brand, paired with their adept oil pumps. The system operates at a maximum hydraulic pressure of 19MPa, with a standard operating pressure of up to 13MPa. Pressure control is expertly handled by a proportional valve from 'Oil Research', integrated with a Mitsubishi PLC module and touch screen for digital precision. Users can easily adjust settings on the touch screen, with an upper limit of 19MPa, ensuring operational excellence. An air-cooled radiator keeps the hydraulic oil within ideal temperature ranges, with a cooling fan activating automatically when temperatures exceed 30 degrees. Additionally, a heater in the hydraulic oil tank ensures optimal oil temperature, preventing excessive viscosity and potential damage to the oil pump, with automatic activation below 6 degrees and deactivation above 10 degrees.
6. Advanced Control System.
Our Control System masterfully governs the pressure, speed, and temperature operations. The automated system leverages a Mitsubishi touch screen and Mitsubishi PLC for precise management of the hydraulic solenoid valve and integration with Taiwan's ADATA pneumatic components. This facilitates the seamless execution of hydraulic component actions and ensures a smooth, interlocked operational workflow. Temperature control is managed by an Omron thermostat, maintaining optimal conditions. The hydraulic system is predominantly directed via the Mitsubishi PLC, utilizing output modules and SND relays to ensure flawless performance.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
With over 14 years of dedicated expertise, Qingdao Sanzhuji Technology Co., Ltd. proudly specializes in the art of sand casting machinery production. Our expansive portfolio includes the innovative green sand casting production line, the advanced furan resin sand casting production line, cutting-edge lost foam casting production line, and the highly efficient coated sand steel sand buried casting production line. At Qingdao Sanzhuji, we continuously evolve to meet the diverse needs of our clients, ensuring top-tier solutions tailored to your specific requirements.
Contact Us
Address: Nestled in the vibrant region of North of G204 National Road, Poli Town, West Coast New Area, Qingdao, China, our state-of-the-art facility awaits your visit. Join us at the intersection of innovation and tradition.
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