Product Parameters
| Model |
Number of cartridges |
Filter area:m² |
Filtering air velocity:m/min |
Processing air volume:m³/H |
Filtration efficiency |
| >HK-24 |
24 |
300 |
0.8-1.2 |
12400-25600 |
99.9% |
| >HK-36 |
36 |
450 |
0.8-1.2 |
21600-32400 |
99.9% |
| >HK-48 |
48 |
600 |
0.8-1.2 |
28800-43200 |
99.9% |
| >HK-66 |
66 |
825 |
0.8-1.2 |
39600-59400 |
99.9% |
Detailed Photos
Product Description
The robust and highly efficient cartridge dust collector is a powerhouse in suspended dust and particle collection, perfect for air pollution control or as an integral part of your production line. It delivers consistent, reliable online dust collection with its stable operation, capable of handling high processing air volumes while maintaining a compact size for easy maintenance. This versatile equipment finds its application across various industries such as metallurgy, machinery, casting, and chemicals, maintaining dust emission concentrations between 20~80mg/m³ effortlessly.
Cartridge dust collector structure:
Ingeniously designed, the cartridge dust collector boasts a sophisticated structure that includes an inlet duct, exhaust duct, box, ash hopper, ash cleaning device, flow guide device, airflow diversion distribution plate, cartridge, and electric control device. Mirroring the air box pulse bag dust collection structure, this design ensures optimal efficiency and performance.
Performance characteristics:
1. Designed for excellence, this machine features a compact structure for seamless maintenance and boasts an impressive service life that extends over two years.
2. At the heart of its superior filtration capacity lies a filter cartridge crafted from polyester fiber. This incorporates a layer of sub-micron ultra-thin fibers, intricately arranged to create sieve holes that capture the finest sub-micron dust particles, providing unmatched filtration performance.
3. Crafted for versatility, this dust collector adapts to a range of working conditions. It allows for the selection of different filter media materials tailored to dust characteristics, ensuring optimal dust management solutions.
4. The advanced tilted cartridge dust collector design incorporates a sink-flow layout and a cartridge tilting structure, with automatic dust cleaning orchestrated by a pulse controller. This guarantees exceptional synchronous dust cleaning efficiency during operations.
5. Experience extraordinary purification efficiency with a purification rate exceeding 99.9% for sub-micron dust particles. The equipment operates with minimal resistance, contributing to significant energy savings in your dust removal system.
6. Enhanced with a dust baffle plate at the gas inlet, it provides buffering and wear-resistance, preventing direct high-speed impacts on the filter cartridge, thereby prolonging its service life.
Working principle of cartridge dust collector:
Upon entry, the dusty gas experiences a rapid expansion in the airflow section guided by the airflow distribution plate. Coarse particles settle within the collector due to dynamic and inertial forces, while finer particles navigate to the dust filter chamber. Here, Brownian diffusion and sieving work in harmony to deposit dust on the filter material, allowing only purified air to proceed to the clean air chamber before being expelled through the exhaust pipe.
As the dust layer thickens on the filter media, resistance increases, triggering dust clearance. A sophisticated PLC program manages the pulse valve's operation, isolating airflow by closing the chamber lift valve. The electromagnetic pulse valve then opens, introducing compressed air for rapid cartridge expansion, brushing, and vibration. This process dislodges dust from the filter bag's surface, collecting it in the dust hopper. Post-cleaning, normal filtration resumes, ensuring each chamber undergoes a complete cleaning cycle, efficiently disposing of dust through the removal valve.
With its remarkable capability to capture 0.3μm ultrafine particles and achieve an ultra-low emission concentration of 1.5g/m³, the cartridge dust collector is swiftly becoming the preferred choice over traditional bag dust removal systems. This comprehensive analysis delves into its technical evolution, provides selection calculation formulas, and explores 20+ industry application scenarios, offering businesses a full-spectrum solution from dust detection to energy-saving certification.
1. Technological breakthrough and operation logic: an innovative synergistic effect between nanofiber technology and pulse cleaning ensures unmatched performance and efficiency.
Experience a leap in performance with our cartridge dust collector, powered by a pioneering gradient structure filter material and a sophisticated intelligent cleaning system, setting a new standard for efficiency.
Ingeniously crafted core filter layer design
Revolutionary five-layer composite structure:
A high-efficiency surface PTFE coating with a pore size of just 0.2μm masterfully intercepts large particles, ensuring superior filtration.
The middle layer boasts ultrafine glass fiber, with a delicate diameter of 3μm, designed for deep and meticulous filtration.
Our state-of-the-art bottom nanofiber layer, with a remarkable specific surface area of 800m²/g, effectively adsorbs harmful PM2.5 particles.
Cutting-edge intelligent pulse cleaning system:
Harnessing the power of 0.5-0.7MPa compressed air, with a pulse width of 0.1 seconds and an adjustable interval cycle of 5-30 minutes, for optimal performance.
Advanced Venturi tube drainage technology enhances cleaning uniformity, maintaining the residual resistance of the filter cartridge consistently stable at 800-1200Pa.
2. Explore six groundbreaking technical upgrade directions
Revolutionary material innovation:
Our graphene-coated filter cartridge reduces resistance by 30%, while its dust holding capacity impressively doubles.
The self-cleaning nanofilm ingeniously decomposes oily particles through an advanced photocatalytic reaction.
Innovative structural optimization:
Space-efficient oblique insertion installation reduces occupancy by 40%, with maintenance channels of at least 800mm for ease of access.
Modular design, with each single module boasting a processing capacity of 5000m³/h, supports seamless parallel expansion to meet growing demands.
Sophisticated intelligent control system:
With a pressure difference sensor and AI-driven algorithm, our system predicts the cleaning cycle with an accuracy of over 90%.
The energy consumption monitoring platform generates real-time ISO 50001 energy audit reports, ensuring transparency and efficiency.
Comprehensive safety protection system:
Our static elimination system, combining an ionization rod with electrostatic filter material, ensures surface potential remains under 50V.
For unparalleled safety, our three-level explosion prevention incorporates spark detection, inert explosion suppression, and a thoughtfully designed explosion relief plate.
Integrated energy-saving technology:
An efficient waste heat recovery module turns 80ºC high-temperature flue gas into 0.5t/h of steam, a testament to our energy conservation efforts.
Our variable frequency fan adjustment technology reduces energy consumption by 18% when air volume fluctuates by ±15%.
3. Unmatched operation and maintenance service system:
With filter cartridge life monitoring, receive real-time updates on filter material lifespan via a sophisticated β-ray thickness gauge.
Our cloud remote diagnosis ensures that fault codes are promptly sent to our operation and maintenance center, enhancing reliability and service.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
Proudly specializing in the manufacturing of cutting-edge sand casting machinery, Qingdao Sanzhuji Technology Co., Ltd. offers an extensive range of innovative solutions such as the green sand casting production line, furan resin sand casting production line, lost foam casting production line, and the coated sand steel sand buried casting production line. With an esteemed legacy of 14 years since its inception, the company stands as a beacon of excellence and reliability in the industry.
Contact Us
Address: Nestled in the scenic landscapes north of the G204 National Road, Poli Town, West Coast New Area, Qingdao, China, our factory beckons with an invitation to explore superior craftsmanship.
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