Product Parameters
| Model |
Slot width:mm |
Slot length:mm |
Efficiency of production:m³/H |
Motor power:Kw |
| Y475B-13 |
450 |
1300 |
30 |
2×0.4 |
| Y476B-15 |
600 |
1500 |
40 |
2×0.4 |
| Y476B-20 |
600 |
2000 |
40 |
2×0.4 |
| Y345B-30 |
450 |
3000 |
30 |
2×0.75 |
| Y345B-40 |
450 |
4000 |
30 |
2×0.75 |
| Y346B-25 |
600 |
2500 |
50 |
2×0.75 |
| Y346B-30 |
600 |
3000 |
50 |
2×0.75 |
| Y346B-40 |
600 |
4000 |
50 |
2×1.5 |
| Y346B-50 |
600 |
5000 |
50 |
2×1.5 |
| Y348B-30 |
800 |
3000 |
60 |
2×1.5 |
| Y348B-50 |
800 |
5000 |
80 |
2×2.2 |
Detailed Photos
Product Description
Discover the Vibrating Conveyor, a vital component in casting processes, renowned for its exceptional vibration sand transfer, screening, and feeding capabilities. This equipment stands out with reliable, seamless operation and user-friendly maintenance, setting new standards in the industry.
In the dynamic world of foundry production, the efficiency and stability of sand treatment systems are critical to casting quality and cost-effectiveness. The vibrating conveyor, a cornerstone in this process, is revolutionizing modern foundry workshops with its state-of-the-art capabilities in vibrating sand conveyance, screening, and feeding. This comprehensive analysis explores how the vibrating conveyor empowers foundry companies to achieve significant cost efficiencies, operational enhancements, and sustainable transitions. We delve into its technical principles, industry adaptability, maintenance strategies, and intelligent upgrades that drive these advancements.
1. Technical principles and adaptability to casting scenarios
Harnessing high-frequency micro-amplitude vibrations (50-60Hz frequency, 0.5-3mm amplitude) via an electromagnetic exciter, the vibrating conveyor orchestrates a directional parabolic motion, enabling continuous sand transport and precise material sorting. Its core strengths include:
Three-dimensional dynamic screening: For foundry sand (particle size 0.15-1.2mm), this system adjusts vibration frequency and inclination to deliver simultaneous conveying, screening, and impurity removal, notably surpassing traditional belt conveyor setups by enhancing iron bean separation efficiency (>99.5%) and reducing equipment footprint by 40%.
High-temperature resistant design: Featuring a 16Mn steel plate welded trough (resistant up to 400ºC) and ceramic lining (withstanding 1200ºC), this innovation allows direct transport of high-temperature red sand (300-600ºC) at sand-fall stations, mitigating risks of sealing failures from thermal deformation.
Intelligent control system: Equipped with a VRV controller for real-time amplitude adjustments based on sand volume fluctuations (accuracy ±5%), ensuring uniform feeding (flow error <3%) and effectively addressing 'pulse sand supply' issues found in traditional pneumatic systems.
2. Full process solution for casting sand processing
The vibrating conveyor seamlessly integrates into the five principal stages of sand processing in foundry workshops: mixing, molding, pouring, sand regeneration, and more:
Vibrating sand conveying:
Old sand recovery: With a closed trough system (dust concentration <5mg/m³), waste sand from the sand-falling station is efficiently transported to the regeneration system, cutting energy use by 60% compared to traditional scale conveyors.
New sand supply: Utilizing a gravity gate valve, this system enables coordinated feeding from multiple sand storages, accommodating varying molding sand ratios for diverse alloy materials (cast iron/cast steel/aluminum alloy).
Vibration screening:
Double-layer screen design: The upper layer (10 mesh) eliminates large impurities, while the lower layer (40 mesh) sorts effective sand particles, ensuring regenerated sand maintains a mud content <0.8%, surpassing GB/T 9442-2018 standards.
Magnetic sorting module: Featuring an embedded NdFeB permanent magnet (magnetic induction intensity ≥1200Gs), it efficiently removes ferromagnetic impurities from molding sand, achieving a removal rate >98%.
Vibration feeding:
Quantitative feeding: Through precise PID closed-loop control, sand supply accuracy for sand shooting machines is maintained at ±1kg, effectively minimizing burr defects caused by inconsistent casting compactness.
Multi-station collaboration: Utilizing distributed vibration units, this system synchronously feeds the molding line, sand core machine, and paint sprayer, ensuring synchronized operations with a beat matching error <0.5 seconds.
3. Reliability design and full life cycle maintenance strategy
Designed to withstand harsh foundry environments characterized by high dust and load conditions, the vibrating conveyor achieves an impressive 99.2% equipment availability. This is made possible through its innovative modular design and predictive maintenance technology, ensuring optimal performance and longevity.
Wear-resistant reinforcement:
Discover the unparalleled durability of our cutting-edge trough, meticulously lined with ultra-high molecular weight polyethylene. This innovative material boasts a wear resistance index of 120, extending its lifespan up to five times longer than traditional steel alternatives. Experience the remarkable cost efficiency, with annual maintenance savings soaring to 70%.
Harness the power of advanced engineering with our exciter, meticulously designed with carburized gears and a sophisticated grease lubrication system. Revel in the reliability of a system capable of delivering an astounding 10,000 hours of seamless, maintenance-free operation, ensuring continuous productivity and peace of mind.
Revolutionary Quick Maintenance Technology:
Streamline your maintenance processes with our innovative articulated trough structure. This design allows for single-side cover maintenance, enabling you to effortlessly replace the screen in under 30 minutes, minimizing downtime and maximizing operational efficiency.
Embrace the future of maintenance with our standardized module design, featuring components like the drive unit and shock-absorbing spring. This cutting-edge design empowers you to swiftly replace any faulty parts within an impressive 15 minutes, ensuring your operations remain smooth and uninterrupted.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
With an impressive legacy spanning over 14 years, Qingdao Sanzhuji Technology Co., Ltd. stands at the forefront of the sand casting machinery industry. We specialize in crafting cutting-edge solutions encompassing green sand casting production lines, furan resin sand casting production lines, lost foam casting production lines, and coated sand steel sand buried casting production lines. Each product is a testament to our dedication to quality and innovation.
Contact Us
Address: Nestled in the thriving hub of Poli Town, West Coast New Area, Qingdao, China, our factory boasts a strategic location just north of the G204 National Road. This prime positioning ensures seamless connectivity and accessibility for our valued partners and clients.
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