| Customization: | Available |
|---|---|
| Type: | Clay Wet Sand |
| Casting Method: | Thermal Gravity Casting |
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| Model | Maximum sad box size:mm | Table size:mm | Working air pressure:Mpa | Pressure strength:Kgf | Shock load:Kg | Compaction stroke:mm | Die start stroke:mm | Distance from press head to table:mm |
| Z143 | 500×400×200 | 560×465 | 0.6 | 4200 | 280 | 120 | 160 | 200-370 |
| Z145 | 500×450×200 | 620×520 | 0.6 | 6300 | 300 | 160 | 200 | 200-450 |
| Z146 | 600×500×200 | 700×550 | 0.6 | 7000 | 400 | 160 | 200 | 200-450 |
| Z147 | 750×650×300 | 850×700 | 0.6 | 9500 | 500 | 200 | 250 | 350-650 |
| Z148 | 1000×800×300 | 900×730 | 0.6 | 15500 | 600 | 200 | 350 | 400-700 |
| Z149 | 1200×1000×350 | 1170×850 | 0.6 | 21000 | 1200 | 200 | 350 | 600-750 |
| Z1410 | 1500×1100×350 | 1400×1030 | 0.6 | 32000 | 1600 | 200 | 350 | 700-1000 |
The Jolt Squeeze Molding Machine, also referred to as the jolt squeeze moulding machine or compaction table in various regions, is an economically intelligent molding solution tailored for both manual and semi-automatic green sand casting productions.
This extraordinary machine boasts an optimized structure, featuring a robust square box basket design that significantly enhances the rigidity of its body. By employing a cutting-edge micro-seismic compaction molding process, it remarkably boosts compaction strength, ensuring the hardness of the sand box exceeds HB90 while elevating surface smoothness to stabilize product quality. The shock mechanism is ingeniously outfitted with a buffer spring to minimize impact on the base, and utilizes a sophisticated mold mechanism comprising an air cylinder, crank, connecting rod, and synchronized shaft for flawless ejection. The pneumatic control system simplifies operations and maintenance, offering users effortless maneuverability and visibility into the sand mold, thereby significantly boosting productivity.
The Micro-Seismic Compaction Molding Machine embodies an ingeniously optimized structure. Its design incorporates a square box basket frame, significantly strengthening the body’s rigidity. Utilizing an advanced micro-seismic compaction molding process, it dramatically enhances compaction strength, ensuring the sand box's hardness surpasses HB85 while improving surface smoothness to stabilize product quality. The machine includes an air cushion microshock system to effectively mitigate impact on the foundation. Its south ejection mechanism employs advanced cylinders, cranks, connecting rods, and synchronous shafts for seamless ejection. Controlled by pneumatic components, the machine promises comprehensive functionality, straightforward operation, and easy maintenance. It is user-friendly, offering full visualization of the sand mold and a human-centric operating procedure that maximizes productivity.
While numerous sophisticated molding machines dominate green sand casting processes, the Jolt Squeeze Molding Machine remains a favored choice due to its unparalleled advantages:
1. Cost-effective Solution: A budget-friendly molding machine for green sand casting, the Jolt Squeeze Molding Machine is perfect for both manual and semi-automatic casting lines, costing merely 1/10 of a flaskless molding machine.
2. Superior Mold Sizes: Ideal for molds exceeding 700x600mm in size and over 250mm in height, the jolt and squeeze machine is the perfect choice.
3. Consistency and Rigidity: Achieve uniform, robust molds through high-frequency, low-amplitude jolting combined with high dynamic squeeze force for consistent results.
4. User-friendly Maintenance: Equipped with a heavy-duty lifting cylinder, reliable pneumatic parts, and panel-mounted push buttons for easy maintenance and operation.
The sophisticated design of the jolt-squeezing molding machines includes a body, working table, mold starting mechanism, shock compacting mechanism, swivel arm pressing head, and a comprehensive pneumatic piping system.
1. Solid Construction: The body consists of a sturdy hollow frame, supporting the arm pressure head. During compaction, the arm secures the body, effectively distributing pressure. The body and shock mechanism are securely bolted together, with the pressure head mounted on a reversible swing arm. The pressure head features an adjustable screw elevator to cater to various sand box heights.
2. Durable Working Table: Crafted from ductile iron, the table is meticulously cast and shaped to accommodate diverse sand box sizes.
3. Versatile Rotating Arm: Controlled by a hand-pull valve, the rotating arm's piston moves back and forth, facilitating seamless movement of the positive and rotating arm.
4. Efficient Mold Starting Structure: Comprising two mold starting cylinders, connecting rod, balance shaft, mold starting table, and rods, this structure ensures synchronized mold lifts, driving the components to lift the sand box and initiate the mold process flawlessly.
5. Shock Compaction Structure: Embrace cutting-edge technology with our innovative shock compaction structure! This advanced mechanism utilizes a spring micro-vibration pneumatic compaction system, enhancing the vibration for unparalleled compaction. The clamping cylinder securely locks the compaction cylinder when the mold initiates, then gracefully releases the clamping cylinder as the mold descends.
6. Pneumatic Piping System: Experience superior functionality with our meticulously designed pneumatic piping system. Compressed air is purified through a high-efficiency air filter that extracts water and impurities. The system then channels oil-mist injected lubricant to energize every pneumatic component and institution. This intricate process is seamlessly controlled via the hand-pull valve console, ensuring precise machine operation.
7. Air Supply and Lubrication: Power up with our expertly engineered air supply and lubrication system, where air serves as the primary energy source and oil ensures smooth lubrication. The inlet pressure and oil volume are meticulously adjusted through the pressure-reducing valve and oil regulating valve. The air source, through a sophisticated oil fogger, adheres to the siphon principle—drawing oil into the pipeline, transforming it into a fine mist for optimal lubrication throughout the system.
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