| Customization: | Available |
|---|---|
| Type: | Clay Wet Sand |
| Casting Method: | Thermal Gravity Casting |
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| Model | Maximum sad box size:mm | Table size:mm | Working air pressure:Mpa | Pressure strength:Kgf | Shock load:Kg | Compaction stroke:mm | Die start stroke:mm | Distance from press head to table:mm |
| Z143 | 500×400×200 | 560×465 | 0.6 | 4200 | 280 | 120 | 160 | 200-370 |
| Z145 | 500×450×200 | 620×520 | 0.6 | 6300 | 300 | 160 | 200 | 200-450 |
| Z146 | 600×500×200 | 700×550 | 0.6 | 7000 | 400 | 160 | 200 | 200-450 |
| Z147 | 750×650×300 | 850×700 | 0.6 | 9500 | 500 | 200 | 250 | 350-650 |
| Z148 | 1000×800×300 | 900×730 | 0.6 | 15500 | 600 | 200 | 350 | 400-700 |
| Z149 | 1200×1000×350 | 1170×850 | 0.6 | 21000 | 1200 | 200 | 350 | 600-750 |
| Z1410 | 1500×1100×350 | 1400×1030 | 0.6 | 32000 | 1600 | 200 | 350 | 700-1000 |
The Jolt Squeeze Moulding Machine, also known by its alternate names such as jolt squeeze molding machine or compaction table in certain regions, is an economical solution for both manual and simple automatic green sand casting production processes.
This innovative machine boasts an optimized structure, featuring a square box basket frame that significantly enhances rigidity. Utilizing cutting-edge micro-seismic compaction molding technology, it dramatically boosts compaction strength, ensuring sand box hardness exceeds HB90 and elevating surface finish quality by a full grade. Equipped with a buffer spring, the machine minimizes operational impact on the base. Its mold mechanism utilizes an air cylinder, crank, connecting rod, and synchronous shaft for precise ejection, while pneumatic components govern control, ensuring seamless operation and effortless maintenance. A user-friendly design allows operators to easily monitor sand mold conditions, streamlining procedures for heightened productivity.
The Micro-seismic Compaction Molding Machine is ingeniously designed with an optimized body, employing a square box basket structure that remarkably fortifies rigidity. Capitalizing on micro-seismic compaction molding technology, it excels in compaction strength, achieving sand box hardness over HB85 and enhancing surface smoothness by one level, thereby ensuring consistent product quality. The shock component features an air cushion micro shock to reduce foundational impact, while the ejection mechanism employs cylinders, cranks, connecting rods, and synchronized shafts for precise ejection. Pneumatically controlled, the machine offers intuitive operation and straightforward maintenance. Operators can easily visualize mold conditions to facilitate a user-friendly workflow, enhancing productivity significantly.
Despite the presence of various advanced moulding machines in green sand casting, the enduring popularity of the Jolt Squeeze Moulding Machine is attributed to its following advantages:
1. Cost-Effective Solution: The Jolt Squeeze Molding Machine presents a budget-friendly option for green sand casting, suitable for both manual and semi-automatic casting lines. Its cost is merely 1/10th of flaskless moulding machines.
2. Accommodates Larger Moulds: Ideal for moulds exceeding dimensions of 700x600mm and height over 250mm, the jolt and squeeze machine is the preferred choice.
3. Achieves Uniformity and Rigidity: High-frequency, low-amplitude jolting paired with dynamic squeeze force ensures uniformly compacted and rigid moulds.
4. User-Friendly and Low Maintenance: Designed with a heavy-duty lifting cylinder, dependable pneumatic components, and a panel-mounted push button for ease of use.
The Jolt-Squeezing Moulding Machines consist of a sturdy body, a versatile working table, an efficient mould starting mechanism, a shock compacting system, a swivel arm pressing head part, and an integrated pneumatic piping system.
1. Robust Body: Constructed as a solid hollow framework, the upper section supports the arm pressure head, facilitating efficient compaction as the arm secures the body, distributing pressure effectively. The arm pressure head is attached to a retractable swing arm, equipped with an adjustable screw elevator to accommodate varying sand box heights.
2. Durable Working Table: Crafted from ductile iron, the cast and shaped working table is adaptable to the specific dimensions of the sand box.
3. Precision-Controlled Rotating Arm: Operated via a hand-pull valve, it directs the cylinder piston to move, enabling precise control of both the forward movement and rotation of the arm.
4. Advanced Mould Starting Structure: Comprising two mould starting cylinders, connecting rod, balance shaft, and mould starting components, this structure synchronizes the lifting of the sand box, ensuring simultaneous mould initiation for increased efficiency.
5. Shock Compaction Structure. Experience the cutting-edge innovation of our spring micro-vibration pneumatic compaction system, designed to elevate vibration levels for superior compaction shock. During mold initiation, the clamping cylinder securely locks the compaction cylinder, ensuring precision and reliability. Once the mold process is complete and the mold descends, the clamping cylinder seamlessly releases to maintain efficiency and fluidity.
6. Pneumatic Piping System: Our advanced system begins with input compressed air traversing an air filter to meticulously eliminate water and impurities. Following this, a precision oil mist injection lubricates each pneumatic component, ensuring smooth operation. Control the seamless machine functions with ease, thanks to an intuitive hand-pull valve console that empowers you to execute commands effortlessly.
7. Air Supply and Lubrication. Harnessing the power of air as an energy source and oil for seamless lubrication, our machine's performance is unmatched. Adjust both inlet pressure and oil volume to your specifications with precision pressure-reducing and oil-regulating valves. The air source, enhanced through the oil fogger and operating on the siphon principle, distributes a fine mist throughout the pipeline system, delivering top-tier lubrication for optimal functionality.
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