| Customization: | Available |
|---|---|
| Type: | Clay Wet Sand |
| Casting Method: | Thermal Gravity Casting |
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| Model | Disk diameter:mm | Feed capacity:Kg/time | Sand mix capacity:T/H | Main motor power:Kw | Rotor power:Kw |
| GS16-30 | 1600 | 600-800 | 20-25 | 37 | 2×15 |
| GS20-55 | 2000 | 1500-1700 | 30-35 | 55 | 2×30 |
| GS22-90 | 2200 | 1700-2000 | 35-45 | 90 | 2×45 |
| GS25-132 | 2500 | 2500-3000 | 55-65 | 132 | 2×55 |
Introducing the groundbreaking GS High-Efficiency Rotor Sand Mixer, a marvel of engineering that incorporates three national patents and an optimized design tailored for the green sand mixing domain. Imagine a streamlined operation where a high-speed rotating bottom scraper creates a dynamic circular flow within the machine basin. Meanwhile, the rotor blade works its magic with high-speed impact and shearing forces, ensuring each sand granule engages in rapid contact and intense friction with its peers. This sophisticated process delivers unparalleled sand mixing velocity and loosens sand efficiently without requiring a separate loosening machine. Perfectly harmonizing with mechanized molding machines, and further enhanced by a screw feeder, grid dosing device, and cutting-edge automatic water filling system, this mixer elevates your operation to a fully automated sand mixing unit, continuously feeding the molding machine with precision. Revel in its simple, compact design that promises effortless maintenance, ease of operation, economic viability, and robust durability. With high loading capacity and productivity, this mixer tackles load starting with ease, ensuring the sand's performance in terms of compactness, wet compression strength, and air permeability meets and exceeds qualified standards.
GS High-Efficiency Rotor Sand Mixer Composition:
1. At the heart of this engineering masterpiece is a main motor that drives the reducer input through an European-standard belt pulley. The output shaft seamlessly couples with the column via a chain coupling, propelling the spindle and crosshead into a counterclockwise dance. This choreography pushes the sand into a mesmerizing ring flow, driven by the scraper device.
2. The design boasts two symmetrically fixed rotor mechanisms on the circular cross beam. Each rotor, driven by the main motor through a V-belt and gears after a precise second deceleration, rotates counterclockwise. In perfect harmony with the scraping plate, they unleash impact, shear, and friction upon the sand with unparalleled efficiency.
3. To ensure longevity, the transmission gears within the reducer are crafted from large modulus alloy steel hardened for extended service life. The reducer features a magnetic oil plug that expertly captures iron foam within the box. A faience cast stone bottom plate adds a smooth, wear-resistant foundation, while wear-resistant carbide-welded scraper inserts and stainless steel or high molecular polyethylene inner liner rings offer superior anti-sand treatment.
4. Experience the pinnacle of efficiency with an automatic air unloading mechanism. Completing a sand mixing cycle in just 3 minutes on average, the machine automatically unloads the mixed green sand, eradicating the need for manual operation and enhancing time efficiency.
5. The automatic water injection system is a standout feature, with a deftly controlled automatic water pump that adjusts the injection volume precisely according to each batch's sand mixing requirements. Following a seamless preliminary installation and debugging process, it ensures optimal water distribution for impeccable wet sand consistency.
6. Elevate precision with an intelligently equipped grid dosing device or electronic scale atop the mixer’s cover, automatically adding material with pinpoint accuracy. Simultaneously, an exhaust hole is strategically positioned for effective dust removal and heat dissipation.
7. The reducer's innovative design allows it to be pressed onto the base. Routine maintenance is a breeze—simply disconnect the chain coupling and gently slide the main motor from the coupling insertion, allowing for horizontal removal. This design eliminates the cumbersome dismantling of the column and other parts, ensuring swift and easy repairs.
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