| Customization: | Available |
|---|---|
| Type: | Clay Wet Sand |
| Casting Method: | Thermal Gravity Casting |
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| Model | Maximum sad box size:mm | Table size:mm | Working air pressure:Mpa | Pressure strength:Kgf | Shock load:Kg | Compaction stroke:mm | Die start stroke:mm | Distance from press head to table:mm |
| Z143 | 500×400×200 | 560×465 | 0.6 | 4200 | 280 | 120 | 160 | 200-370 |
| Z145 | 500×450×200 | 620×520 | 0.6 | 6300 | 300 | 160 | 200 | 200-450 |
| Z146 | 600×500×200 | 700×550 | 0.6 | 7000 | 400 | 160 | 200 | 200-450 |
| Z147 | 750×650×300 | 850×700 | 0.6 | 9500 | 500 | 200 | 250 | 350-650 |
| Z148 | 1000×800×300 | 900×730 | 0.6 | 15500 | 600 | 200 | 350 | 400-700 |
| Z149 | 1200×1000×350 | 1170×850 | 0.6 | 21000 | 1200 | 200 | 350 | 600-750 |
| Z1410 | 1500×1100×350 | 1400×1030 | 0.6 | 32000 | 1600 | 200 | 350 | 700-1000 |
The jolt squeeze moulding machine, commonly recognized as the jolt squeeze molding machine or occasionally referred to as a compaction table in certain regions, stands as an economical and efficient solution for green sand casting. It is perfect for both manual and simple automatic casting processes, ensuring cost-effective, top-notch molding.
Designed with precision, this machine boasts an optimized structure with a robust square box basket design that significantly enhances its rigidity. Employing an advanced micro-seismic compaction process, this powerhouse amplifies compaction strength to ensure that the sand box's hardness surpasses HB90. Experience a superior surface finish, one level higher in smoothness, ensuring stable and consistent product quality. Equipped with a buffer spring, the machine minimizes base impact effectively. Its mold mechanism integrates air cylinders, cranks, connecting rods, and a synchronous shaft for flawless synchronized ejection. With user-friendly pneumatic controls, operation becomes simple and maintenance hassle-free. The machine's design allows for easy monitoring of the sand mold, streamlining procedures to boost productivity significantly.
The micro-seismic compaction molding machine is expertly designed to enhance functionality. Its structure uses a robust square box basket frame, dramatically boosting body rigidity. By implementing a micro-seismic compaction process, it elevates compaction strength, ensuring the sand box's hardness exceeds HB85. The machine's shock absorption incorporates air cushion micro shock technology, reducing foundation impact. Featuring a south ejection mechanism with cylinders, cranks, connecting rods, and synchronous shafts, it achieves seamless ejection. The pneumatic component-based control system offers comprehensive functionality with ease of operation and maintenance. Its design enhances operational efficiency by allowing clear visualization of the sand mold, promoting a user-friendly approach that elevates productivity.
Despite the availability of advanced moulding machines in the realm of green sand casting, the jolt squeeze moulding machine remains a preferred choice for numerous compelling reasons:
1. A budget-friendly option for green sand casting, the jolt squeeze molding machine is ideal for manual and semi-automatic casting lines, with costs a mere fraction—just 1/10—of those associated with flaskless moulding machines.
2. Perfect for larger mold sizes, this machine excels with molds exceeding dimensions of 700x600mm and heights beyond 250mm, ensuring adaptability and efficiency.
3. Achieve perfectly uniform and robust molds using high-frequency, low-amplitude jolting combined with dynamic squeeze force, promising impeccable uniformity.
4. Designed for ease of maintenance and operation, featuring a heavy-duty lifting cylinder, reliable pneumatic components, and an intuitive panel-mounted push button for seamless handling.
The jolt-squeezing moulding machines are expertly assembled with a body, working table, mold starting mechanism, shock compacting mechanism, swivel arm pressing head, and a sophisticated pneumatic piping system, each part contributing to a cohesive and efficient operation.
1. The sturdy hollow frame of the body supports the arm pressure head. During compaction, the arm engages the body to bear the pressure force. It connects with the shock mechanism via bolts. The arm pressure head is affixed to a swing arm that pivots back, featuring an adjustable screw elevator to set the pressure head's distance to the sand box height.
2. Constructed from ductile iron, the working table is cast and shaped to suit the dimensions of the sand box, ensuring optimal performance.
3. A hand-pull valve commands the rotating arm, controlling the cylinder's piston for seamless back-and-forth movement, enabling precise positive arm and rotating arm motion.
4. The mould starting structure encompasses two starting cylinders, a connecting rod, balance shaft, starting table, and starting rod. When activated, the cylinders drive the connecting rod and balance shaft, lifting the sand box to uniformly initiate the mold with four top rods.
5. Shock Compaction Structure: Discover the innovation in our Factory SANZHUJI Sand Core Moulding Cast with an advanced spring micro-vibration pneumatic compaction system. This design enhances the compacting impact with precision, ensuring superior vibration for optimal results. The ingenious clamping cylinder securely locks the compaction cylinder at the mold's start, while effortlessly releasing it when the mold completes its cycle.
6. Pneumatic Piping System: Experience seamless efficiency with our sophisticated pneumatic piping system. Compressed air undergoes meticulous filtration to remove water and impurities, and is then enriched with lubricant through an oil mist injector. This ensures each pneumatic component and institution receives flawless supply, with machine operations easily controlled via a user-friendly hand-pull valve console.
7. Air Supply and Lubrication: Harnessing the power of compressed air and oil, our machine is engineered for excellence. The inlet pressure and oil volume are expertly managed by a pressure reducing valve and an oil regulating valve. The air source, enhanced by an oil fogger, follows a siphon principle to infuse the pipeline, transforming into a lubricating mist that optimally serves the pipeline system.
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