Product Parameters
| Model |
Sand box size:
mm |
Upper sand mold thickness:
mm |
Sand mold thickness of lower box: mm |
Modeling speed: S/Mould |
Working air pressure:Mpa |
Drive mode |
| SX1A4555 |
450×550 |
150~300 |
150~200 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A5555 |
550×550 |
150~300 |
150~200 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A5565 |
550×650 |
150~300 |
150~250 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A6565 |
650×650 |
150~300 |
150~250 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A6070 |
600×700 |
150~300 |
150~250 |
36~39 |
0.52-0.6 |
Hydraulic |
| SX1A6575 |
650×750 |
150~300 |
150~250 |
36~39 |
0.52-0.6 |
Hydraulic |
| SX1A7575 |
750×750 |
200~300 |
200~250 |
39~49 |
0.52-0.6 |
Hydraulic |
| SX1A7585 |
750×850 |
200~300 |
200~250 |
39~49 |
0.52-0.6 |
Hydraulic |
| SX1A8585 |
850×850 |
200~300 |
200~250 |
39~49 |
0.52-0.6 |
Hydraulic |
| SX1A80100 |
800×1000 |
200~300 |
200~250 |
45~59 |
0.52-0.6 |
Hydraulic |
| SX1A80110 |
800×1100 |
200~300 |
200~250 |
45~59 |
0.52-0.6 |
Hydraulic |
| SX1A100100 |
1000×1000 |
200~300 |
200~250 |
50~69 |
0.52-0.6 |
Hydraulic |
| SX1A110110 |
1100×1100 |
200~300 |
200~250 |
50~69 |
0.52-0.6 |
Hydraulic |
Detailed Photos
Product Description
The Removable Flask Molding Machine is a game-changer for automated green sand casting workshops. This innovative machine is designed to work seamlessly alongside green sand recycling processing equipment, ensuring optimal performance by requiring high-quality green sand. It efficiently removes impurities like iron bean splinters from old sand, rejuvenating it for reuse. With a cycle time of 40-70 seconds per model, it offers both horizontal and vertical sand injection options, delivering impressive mold sand hardness with an average of HB80-90.
Our Removable Flask Molding Machine excels in producing complex castings with a simple sand line, requiring minimal investment and space. Boasting a high degree of automation, this machine ensures exceptional production efficiency and user-friendly operation. It effortlessly facilitates the molding and pouring process, enabling automatic casting sand molding for consistent, high-quality results.
The hydraulic system of our machine is engineered with precision, featuring Taiwan Seven Oceans' proportional valve and a high-resolution electronic ruler. This allows for real-time tracking and precise actuator positioning, enabling seamless adjustments of system pressure and flow through the intuitive touch screen interface.
Characteristics of Removable Flask Molding Machine:
1. Our machine offers effortless one-button automatic operation, making it highly accessible and straightforward to use, eliminating the need for specialized personnel.
Each molding cycle is initiated with a simple press of the start button. For workpieces requiring under-core conditions, the program intelligently halts automatically for core completion, then resumes seamlessly with the press of the close mold button, ensuring efficient automatic completion.
2. Featuring horizontal and vertical parting without column obstruction, this machine allows for easy core removal and enhances accessibility.
3. Quick template installation with four screws ensures swift replacements within five minutes, catering to molds of the same size effortlessly.
4. Casting hardness is easily adjustable to accommodate different casting requirements, offering rapid and convenient parameter modifications to achieve a hardness of up to 85-90 degrees.
5. Adjustable casting height facilitates sand conservation, with adaptable upper and lower compaction plates that accommodate varying casting heights.
6. The machine guarantees precision and repeatability in molding, thanks to its uniformly positioned mold board and sand box system. The fully automatic control ensures consistent, high-quality results, free from human error.
7. Our machine ensures uniform casting quality with its high-precision mechanical positioning system, integrating microcomputer and position detection for an automated process that delivers stable and reliable molding outcomes.
8. Operator safety is paramount, with advanced light curtain protection safeguarding personnel throughout the operation.
9. With a rapid modeling speed of approximately 40 seconds per box, the touch screen interface facilitates convenient parameter settings, customizable for large-size models to meet specific customer needs.
10. Versatile production options allow for conveyor line integration or standalone machine operation, minimizing complex wiring. Customers can utilize their existing sand mixers, complementing them with a conveyor belt directed to the sand addition port for a fully automated production experience.
11. The machine offers extensive design flexibility with up to 100-150 reserved positions for pouring ports and air needles, optimizing pouring port design, enhancing ventilation, and boosting casting yield.
Removable Flask Molding Machine Composition:
1. Horizontal sand injection employs side directional airflow suspension, ensuring uniform filling with no sand blockage. This promises high-quality sand filling, reduces defects, and enhances casting size accuracy. Ideal for simple shapes with thin sand thickness, it maintains balance to prevent mold plate distortion, improving size precision and reducing box collapse while allowing for thinner mold plates.
2. Our innovative Upper and Lower Sand Injection Machine effectively addresses the challenge of inconsistent sand hardness, often caused by uniformly distributed sand cloth. This machine also tackles the issue of sand shadow in castings with complex shapes or significant casting heights. The Up and Down Sand Injection Molding Machine is versatile and suitable for a wide range of castings, from small to large sizes. It is capable of molding deep hanging sand shapes and contributes to reducing the collapse of the box, thereby enhancing the dimensional accuracy of the castings.
Experience unparalleled sand filling precision with our advanced sand injection system, which utilizes airflow suspension bottom injection. This technology ensures perpendicular sand filling to the type plate in a dynamic state, achieving uniform distribution and eliminating sand clogging. Capable of producing deeper and intricate shape products consistently, this system enhances sand filling quality, decreases unwanted sand eyes, and significantly improves casting dimensional accuracy. It adapts to various sand characteristics with compaction balance control to prevent mold distortion, thus allowing the use of thinner type plate molds and reducing box collapse.
3. State-of-the-Art Moulding Machine Table.
The molding process is anchored firmly on the middle box with a specially designed butterfly-shaped movable plate, bottom plate, and top structure.
Crafted from QT500 ductile iron, our butterfly plate, bottom plate, top plate, sand box, and upper pressure plate are engineered for durability, while the lower pressure plate is made from high chromium alloy iron. To ensure maximum rigidity, reinforcement bars are strategically cast behind the five plates. The columns are manufactured from 45Cr, medium-frequency tempered, and hard chrome-plated for optimal performance. Featuring NOK brand seals, our heavy-duty hydraulic cylinders come with steel wire braided high-pressure hoses, capable of withstanding both high pressure and temperature. Enhanced stability during demoulding is achieved with four support cylinders in the lower box and a high-performance sand pushing oil cylinder.
4. Cutting-Edge Pneumatic System.
The machine's pneumatic components incorporate the esteemed Taiwan Airtac brand, including a comprehensive air source processing triplet, pneumatic actuating element cylinder, and a state-of-the-art pneumatic control element solenoid valve.
5. Sophisticated Hydraulic Pumping Station.
Our advanced pump station features five pairs of solenoid valves, precisely controlling the main oil cylinder, lower and upper box oil cylinders, upper platen oil cylinder, and push type oil cylinder actions. Employing Japan Oil Research solenoid valves and oil pumps, the hydraulic system operates at a pressure of 19MPa, with a standard pressure under 13MPa. Equipped with a digitally controlled proportional valve, Mitsubishi PLC module, and touch screen, system adjustments are a breeze. Temperature management is ensured with an air-cooled radiator, activating the cooling fan if hydraulic oil exceeds 30 degrees, and a heater in the hydraulic oil tank prevents excessive viscosity at low temperatures.
6. Innovative Control System.
Our comprehensive control system manages pressure, speed, and temperature seamlessly. Utilizing Mitsubishi touch screens and PLC controls, it drives hydraulic solenoid valves and integrates Taiwan ADATA pneumatic components to choreograph the equipment's hydraulic actions with precision. Omron thermostats regulate hydraulic oil temperatures while Mitsubishi PLC, alongside output modules and SND relays, orchestrates the hydraulic system's operation, ensuring unparalleled performance.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
Delve into our expertise with 14 years of innovation in sand casting machinery production! At Qingdao Sanzhuji Technology Co., Ltd., we specialize in a diverse range of cutting-edge sand casting solutions. From advanced green sand casting production lines to sophisticated furan resin sand systems, and innovative lost foam casting lines, we offer state-of-the-art engineering to meet every need. Discover the excellence of our coated sand steel sand buried casting production lines and experience the pinnacle of craftsmanship and precision.
Contact Us
Address: Located strategically north of the G204 National Road, in the vibrant Poli Town, West Coast New Area, Qingdao, China, our facility is at the heart of innovation and engineering excellence.
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