Product Parameters
| Model |
Sand box size:
mm |
Upper sand mold thickness:
mm |
Sand mold thickness of lower box: mm |
Modeling speed: S/Mould |
Working air pressure:Mpa |
Drive mode |
| SX1A4555 |
450×550 |
150~300 |
150~200 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A5555 |
550×550 |
150~300 |
150~200 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A5565 |
550×650 |
150~300 |
150~250 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A6565 |
650×650 |
150~300 |
150~250 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A6070 |
600×700 |
150~300 |
150~250 |
36~39 |
0.52-0.6 |
Hydraulic |
| SX1A6575 |
650×750 |
150~300 |
150~250 |
36~39 |
0.52-0.6 |
Hydraulic |
| SX1A7575 |
750×750 |
200~300 |
200~250 |
39~49 |
0.52-0.6 |
Hydraulic |
| SX1A7585 |
750×850 |
200~300 |
200~250 |
39~49 |
0.52-0.6 |
Hydraulic |
| SX1A8585 |
850×850 |
200~300 |
200~250 |
39~49 |
0.52-0.6 |
Hydraulic |
| SX1A80100 |
800×1000 |
200~300 |
200~250 |
45~59 |
0.52-0.6 |
Hydraulic |
| SX1A80110 |
800×1100 |
200~300 |
200~250 |
45~59 |
0.52-0.6 |
Hydraulic |
| SX1A100100 |
1000×1000 |
200~300 |
200~250 |
50~69 |
0.52-0.6 |
Hydraulic |
| SX1A110110 |
1100×1100 |
200~300 |
200~250 |
50~69 |
0.52-0.6 |
Hydraulic |
Detailed Photos
Product Description
The Removable Flask Molding Machine is a pinnacle in automated green sand casting technology, designed for seamless integration into modern casting workshops. This sophisticated machine partners effortlessly with green sand recycling equipment, ensuring supreme quality as it purges impurities like iron splinters from old sand. With an impressive operation speed of 40-70 S/model, it masterfully executes both horizontal and vertical sand injections, delivering an average mold sand hardness of HB80-90.
Designed for excellence, the Removable Flask Molding Machine excels in crafting intricate castings with simplicity and efficiency. It boasts a compact footprint, ensuring a high level of automation that translates to exceptional production efficiency. Its user-friendly operation, core removal ease, and superior molding and pouring processes distinguish it as a leader in automatic sand casting, guaranteeing consistent quality and streamlined operations.
The hydraulic system stands as a marvel of precision, governed by the Taiwan Seven Oceans' advanced proportional valve. Coupled with a high-resolution electronic ruler, it enables real-time actuator tracking and positioning. This synergy allows for meticulous adjustment of system pressure and flow through an intuitive touch screen interface.
Noteworthy Features of the Removable Flask Molding Machine:
1. Experience the ease of automatic one-button operation. Its intuitive design allows anyone to operate with confidence, eliminating the need for specialized skills.
Simply press the start button once for a complete molding cycle (when no core is required). For workpieces needing core integration, the program pauses automatically, resuming once the core is in place with a press of the close mold button to conclude the process seamlessly.
2. Ingenious horizontal and vertical parting design ensures no column obstruction, facilitating easier core lowering.
3. Template Installation: Swift and secure, with four screws ensuring stability. Replacement is a breeze, achievable in under five minutes, adapting effortlessly to uniform mold sizes.
4. Casting Hardness: Tailor casting hardness effortlessly to meet diverse requirements, adjusting parameters swiftly to achieve degrees as high as 85-90.
5. Adjustable Casting Height: Optimize sand usage with adjustable upper and lower compaction plates, accommodating different casting heights efficiently.
6. Precision Moulding: Enjoy unparalleled accuracy with uniform molding in a standardized mold board and sand box system. Fully automated control assures consistent, high-quality output devoid of human error.
7. Consistent Casting Quality: A high-precision mechanical positioning system, integrated with microcomputer and position detection, ensures every cast is uniformly perfect, free from human interference.
8. Safety First: Advanced light curtain protection heightens operator safety, instilling confidence during operation.
9. Swift Modeling: Achieve a remarkable speed of around 40 seconds per box. The touch screen interface and customizable parameters cater to large-size model requirements effortlessly.
10. Versatile Production: Whether integrated with a conveyor line or standalone, the machine eliminates complex wiring. Simply utilize existing sand mixers with a conveyor belt to the machine's sand addition port for fully automated production.
11. With a robust design featuring 100-150 reserved positions for pouring ports and air needles, it streamlines design, resolves ventilation challenges, and amplifies casting yield.
Components of the Removable Flask Molding Machine:
1. Horizontal Sand Injection: Utilizing side directional airflow suspension, it ensures even filling and eliminates blockages. This system elevates sand filling quality, reduces flawed sand eyes, and enhances casting precision. It's ideal for simple shapes and thin sand thicknesses, maintaining balance to prevent mold plate distortion, and enabling the use of thinner mold plates for precision casting.
2. Introducing the Upper and Lower Sand Injection Machine, a revolutionary solution addressing the challenge of inconsistent sand hardness due to non-uniform sand cloth, and effectively eliminating sand shadows often encountered in complex or high-casting designs. This versatile up and down sand injection molding machine is perfect for a wide variety of castings, from small to large. Even plates with deeply embedded sand shapes can be effortlessly molded. Experience enhanced dimensional accuracy and reduced collapse box incidents, making it indispensable for precision casting.
Our sand injection process utilizes advanced air flow suspension bottom injection methods, ensuring sand fills the mold perpendicularly, achieving unprecedented uniformity. This innovation eradicates sand clogging and ensures stable production of deeper and intricate shapes. Elevate your casting accuracy with our superior sand filling quality, which minimizes sand eyes and distortion. Our system's compaction balance control optimally prevents mold deformation, adapting seamlessly to diverse sand types. Moreover, it allows for the use of thinner, more efficient type plate molds.
3. Moulding Machine Table: A sturdy platform designed to support the molding process, ensuring precise and efficient casting.
The molding process is anchored by a robust mold fixed on the middle box, with an innovative butterfly-shaped movable plate, bottom plate, and top.
Crafted with precision, the butterfly, bottom, top plates, sand box, and upper pressure plate are constructed from QT500 ductile iron, while the lower pressure plate boasts high chromium alloy iron. Reinforced extensively with casting bars, these components ensure unmatched rigidity. The columns are engineered from 45Cr, medium-frequency tempered, and hard chrome plated. Our heavy-duty hydraulic cylinders feature NOK brand internal seals, and high-pressure resistance is guaranteed with steel wire braided hydraulic hoses. The lower box cylinder, equipped with 4 support cylinders, enhances demoulding stability, complemented by an oil-based sand pushing cylinder for optimal performance.
4. Pneumatic System: Featuring premium Taiwan Airtac components, our system includes an air source processing triplet, a pneumatic actuating cylinder, and a solenoid valve control element.
Our machine's pneumatic components are meticulously chosen from the Taiwan Airtac brand, consisting of an air source processing triplet, pneumatic actuating cylinder, and a precisely controlled solenoid valve.
5. Hydraulic Pumping Station: A high-performance station equipped with 5 pairs of solenoid valves, each governing the motion of primary, lower box, upper box, upper platen, and push-type oil cylinders.
Equipped with 5 pairs of solenoid valves, the hydraulic pumping station precisely controls each main component's motion. Utilizing Japan's oil research solenoid valves and oil pumps, the system operates at a reliable 19MPa pressure, with common usage below 13MPa. Digital precision is realized through a Mitsubishi PLC module and touch screen, allowing for seamless adjustments up to 19MPa. With an air-cooled radiator, the system prevents overheating, activating a cooling fan to maintain optimal oil temperature. A heater within the oil tank ensures viscosity stability by operating between 6 and 10 degrees, safeguarding the oil pump by regulating flow.
6. Control System: A comprehensive system governing pressure, speed, and temperature operations. Utilizing Mitsubishi touch screen and PLC, it ensures synchronized hydraulic and pneumatic actions.
The control system expertly manages pressure, speed, and temperature, pivotal for seamless operations. Featuring a Mitsubishi touch screen alongside a PLC, it drives the hydraulic solenoid valve and Taiwan ADATA pneumatic components, orchestrating synchronized equipment action. Temperature control is entrusted to Omron thermostats, ensuring precision. The hydraulic system, governed under Mitsubishi PLC with output modules and SND relays, delivers unparalleled operational efficiency and reliability.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
Qingdao Sanzhuji Technology Co., Ltd. proudly specializes in the innovative and precise production of sand casting machinery. Our extensive range includes the green sand casting production line, the advanced furan resin sand casting line, the cutting-edge lost foam casting production process, and the coated sand steel sand buried casting production line. With a remarkable legacy spanning 14 years, we have solidified our status as a trusted leader in the industry since our inception.
Contact Us
Address: North of G204 National Road, Poli Town, West Coast New Area, Qingdao, China
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