| Customization: | Available |
|---|---|
| Type: | Clay Wet Sand |
| Casting Method: | Thermal Gravity Casting |
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| Model | Maximum sad box size:mm | Table size:mm | Working air pressure:Mpa | Pressure strength:Kgf | Shock load:Kg | Compaction stroke:mm | Die start stroke:mm | Distance from press head to table:mm |
| Z143 | 500×400×200 | 560×465 | 0.6 | 4200 | 280 | 120 | 160 | 200-370 |
| Z145 | 500×450×200 | 620×520 | 0.6 | 6300 | 300 | 160 | 200 | 200-450 |
| Z146 | 600×500×200 | 700×550 | 0.6 | 7000 | 400 | 160 | 200 | 200-450 |
| Z147 | 750×650×300 | 850×700 | 0.6 | 9500 | 500 | 200 | 250 | 350-650 |
| Z148 | 1000×800×300 | 900×730 | 0.6 | 15500 | 600 | 200 | 350 | 400-700 |
| Z149 | 1200×1000×350 | 1170×850 | 0.6 | 21000 | 1200 | 200 | 350 | 600-750 |
| Z1410 | 1500×1100×350 | 1400×1030 | 0.6 | 32000 | 1600 | 200 | 350 | 700-1000 |
The Jolt Squeeze Moulding Machine, known in various circles as the jolt squeeze molding machine or as a compaction table in specific regions, is a cost-effective molding solution for manual and simply automated green sand casting production. Its economic advantages and flexibility make it a standout choice for diverse casting needs.
With a meticulously optimized structure, our machine boasts a robust square box basket design, significantly enhancing fuselage rigidity. Employing the advanced micro-seismic compaction molding process, the machine dramatically elevates compaction strength, achieving sand box hardness above HB90 while refining surface roughness by one level—ensuring stable, high-quality outputs. Equipped with a buffer spring, the shock component minimizes base impact. The innovative mold mechanism utilizes air cylinders, cranks, connecting rods, and synchronous shafts for flawless synchronous ejection. Powered by pneumatic components, the control system ensures seamless functionality, simplifying operation and maintenance. Its user-friendly design allows operators to easily monitor sand mold conditions, optimizing efficiency and productivity.
Our Micro-Seismic Compaction Molding Machine features an optimized structure with a durable square box basket design for enhanced body rigidity. Adopting the micro-seismic compaction process, it significantly boosts compaction strength, achieving sand box hardness above HB85 and enhancing surface roughness by one level for consistent product quality. The air cushion micro-shock component effectively reduces foundation impact. The ejection mechanism, featuring cylinders, cranks, connecting rods, and synchronous shafts, ensures precise, synchronized ejection. Utilizing pneumatic components, the control system facilitates functional simplicity and ease of maintenance. Its intuitive operation enables real-time sand mold visualization, streamlining procedures, and heightening productivity.
Despite the prevalence of advanced moulding machines in green sand casting, the Jolt Squeeze Moulding Machine remains a favorite due to these compelling advantages:
1. An economical choice for green sand casting, the Jolt Squeeze Moulding Machine supports both manual and semi-automatic casting, with costs at merely 1/10th of flaskless moulding machines.
2. Ideal for larger molds: Perfect for molds exceeding 700x600mm in size and over 250mm in height, the jolt and squeeze machine is a superior choice.
3. Achieves uniform and robust molds through high-frequency, low-amplitude jolting combined with high dynamic squeeze force, ensuring uniformity.
4. Engineered for user-friendly maintenance and operation, featuring a heavy-duty lifting cylinder, reliable pneumatic components, and a conveniently panel-mounted push button.
The jolt-squeezing moulding machines comprise the main body, a working table, a mold starting mechanism, a shock compacting mechanism, a swivel arm pressing head, and a comprehensive pneumatic piping system.
1. Constructed with a solid hollow framework, the body supports the arm pressure head. During compaction, the arm secures the body to bear the pressure, with the body and shock mechanism bolted together. The swing arm-mounted pressure head features an adjustable screw elevator to accommodate varying sand box heights.
2. The working table, crafted from ductile iron, is cast and formed to suit different sand box sizes, ensuring stability and durability.
3. Controlled by a hand-pull valve, the rotating arm's movement is facilitated by the piston's back-and-forth motion within the cylinder, enabling precise arm and rotating arm manipulation.
4. The mold starting structure includes two mold starting cylinders, a connecting rod, balance shaft, mold starting table, and mold starting rod. Activation of the cylinder propels the connecting rod, balance shaft, and table, synchronously raising the four top rods to lift the sand box and initiate the mold.
5. Shock Compaction Structure: Experience the revolution in molding with our state-of-the-art spring micro-vibration pneumatic compaction system. This advanced technology enhances compaction through intensified vibration mechanisms. During the molding process, our robust clamping cylinder securely locks the compaction cylinder, ensuring a precise mold formation. Upon mold release, the clamping cylinder retracts seamlessly, promoting efficiency and smooth transitions.
6. Pneumatic Piping System: Our sophisticated pneumatic piping infrastructure begins with the purification of compressed air by an advanced air filter, meticulously removing water and impurities. Following this, a fine mist of lubricant is injected, ensuring each pneumatic component and mechanism operates with peak efficiency. The entire system's actions are controlled effortlessly via the intuitive hand-pull valve console, delivering precise and reliable machine operation.
7. Air Supply and Lubrication: Designed to perfection, our machine relies on a refined air source and premium oil for optimal lubrication. The inlet pressure and oil volume are meticulously adjustable through the precision of a pressure-reducing valve and an oil-regulating valve. Utilizing the principles of siphon dynamics, the oil fogger introduces a fine mist into the pipeline, ensuring comprehensive lubrication throughout the system, enhancing performance and prolonging component lifespan.
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