Product Parameters
| Model |
Sand box size:
mm |
Upper sand mold thickness:
mm |
Sand mold thickness of lower box: mm |
Modeling speed: S/Mould |
Working air pressure:Mpa |
Drive mode |
| SX1A4555 |
450×550 |
150~300 |
150~200 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A5555 |
550×550 |
150~300 |
150~200 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A5565 |
550×650 |
150~300 |
150~250 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A6565 |
650×650 |
150~300 |
150~250 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A6070 |
600×700 |
150~300 |
150~250 |
36~39 |
0.52-0.6 |
Hydraulic |
| SX1A6575 |
650×750 |
150~300 |
150~250 |
36~39 |
0.52-0.6 |
Hydraulic |
| SX1A7575 |
750×750 |
200~300 |
200~250 |
39~49 |
0.52-0.6 |
Hydraulic |
| SX1A7585 |
750×850 |
200~300 |
200~250 |
39~49 |
0.52-0.6 |
Hydraulic |
| SX1A8585 |
850×850 |
200~300 |
200~250 |
39~49 |
0.52-0.6 |
Hydraulic |
| SX1A80100 |
800×1000 |
200~300 |
200~250 |
45~59 |
0.52-0.6 |
Hydraulic |
| SX1A80110 |
800×1100 |
200~300 |
200~250 |
45~59 |
0.52-0.6 |
Hydraulic |
| SX1A100100 |
1000×1000 |
200~300 |
200~250 |
50~69 |
0.52-0.6 |
Hydraulic |
| SX1A110110 |
1100×1100 |
200~300 |
200~250 |
50~69 |
0.52-0.6 |
Hydraulic |
Detailed Photos
Product Description
The Removable Flask Molding Machine is a marvel in the realm of automated green sand casting workshops. Designed for seamless integration with green sand recycling processing equipment, this machine mandates high-quality green sand by meticulously removing impurities like iron bean splinters from the old sand. Once regenerated, the system operates at an impressive pace of 40-70 seconds per model. It features dual sand injection modes—horizontal and upper-lower—ensuring an average mold sand hardness of HB80-90. Elevate your casting process with precision and efficiency.
The Removable Flask Molding Machine stands out with its ability to produce intricate core castings while maintaining a simplistic sand line. With minimal investment, it occupies a compact footprint and boasts a high degree of automation. Enjoy superior production efficiency, effortless operation, and streamlined core removal. The molding and pouring processes are optimized for automatic casting sand molding, ensuring high efficiency, stable quality, and user-friendly operation.
At the heart of our Removable Flask Molding Machine is a high-precision hydraulic system. Orchestrated by Taiwan Seven Oceans' proportional valve, it features a high-resolution electronic ruler for precise real-time actuator tracking and positioning. This innovation allows for the precise adjustment of system pressure and flow via a user-friendly touch screen, ensuring maximum efficiency and control.
Characteristics of the Removable Flask Molding Machine:
1. Enjoy effortless operation with our automatic one-button feature. This intuitive system is user-friendly and requires no specialized training.
Each complete mold cycle requires just a single press of the start button (for non-core work conditions). For core-required workpieces, the program halts automatically for core insertion, and upon completion, a simple press of the close mold button completes the cycle seamlessly.
2. Experience versatility with horizontal and vertical parting options, free from column blockages, simplifying the core lowering process.
3. Template installation is a breeze with four screws for secure fastening, allowing mold replacement in under five minutes for same-size molds.
4. Achieve precise casting hardness, adjustable to meet diverse casting requirements. Easily modify a few parameters to accommodate hardness up to 85-90 degrees with swift convenience.
5. Optimize sand use with adjustable casting height. The upper and lower compaction plates facilitate the production of varying casting heights efficiently.
6. Ensure repeatable, high-accuracy molding with our uniformly positioned mold board and sand box system. Fully automated control minimizes human error, resulting in consistently stable and efficient molding quality.
7. Rely on unwavering casting quality with our high-precision mechanical positioning system. Combined with microcomputer and position detection linkage, the entire molding process is fully automated, eliminating human interference for reliable results.
8. Operator safety is paramount, ensured by our advanced light curtain protection system that safeguards personal safety during operation.
9. Speed meets convenience with a modeling time of about 40 seconds per box. The touch screen interface allows easy parameter setting, and it can be customized to accommodate large-size models as per customer demands.
10. Flexibility in production is achieved with options for a conveying line or standalone machine operation. Without complex wiring, customers can utilize their existing sand mixers and integrate a conveyor belt for sand addition, enabling fully automatic production.
11. With 100-150 reserved positions for pouring ports and air needles, the machine facilitates optimal pouring port design, resolves ventilation issues, and enhances casting yield, making it a truly remarkable asset in any casting workshop.
Removable Flask Molding Machine Composition:
1. Our horizontal sand injection utilizes side directional air flow suspension, ensuring even filling without sand blockages. This results in superior sand filling quality, minimizing defects and enhancing casting size precision. It's tailored for simple shapes, thin sand thickness, and features balanced compaction control to prevent mold plate distortion, improving accuracy and reducing collapses.
2. The upper and lower sand injection machine expertly addresses the challenge of uneven sand hardness caused by uniform sand distribution. It adeptly resolves sand shadow issues for complex or tall castings, allowing it to skillfully accommodate a diverse range of casting sizes—small, medium, or large. The innovative up and down sand injection molding machine is designed to handle even deep, hanging sand shapes. It minimizes collapse box occurrences and significantly enhances the dimensional accuracy of castings, delivering superb quality and precision.
Sand injection is carried out using an advanced air flow suspension bottom injection method, ensuring that sand fills accurately and perpendicularly to the type plate, achieving complete uniformity. This sophisticated technique eliminates sand clogging, enabling the production of intricate and deep-shaped products with ease. It enhances the quality of sand filling, reduces imperfections, and boosts the dimensional accuracy of castings. The machine adapts seamlessly to various sand types, employing compaction balance control to prevent mold distortion and deformation, further ensuring dimensional precision. This system allows for the use of thinner type plate molds, adding to its versatility.
3. Moulding machine table.
The molding process is anchored on the middle box, securing the mold for production. Its design includes a butterfly-shaped movable plate, bottom plate, and top plate, all meticulously engineered for optimal performance.
The butterfly plate, bottom plate, top plate, sand box, and upper pressure plate are crafted from durable QT500 ductile iron, while the lower pressure plate is made from high chromium alloy iron. To ensure exceptional rigidity, a vast array of reinforcement bars is strategically cast behind the five plates. The columns, made of 45Cr, undergo medium frequency tempering and are hard chrome plated. The hydraulic cylinders are robust, featuring internal seals from the NOK brand, with steel wire braided high-pressure hoses that withstand intense pressure and temperature. The lower box cylinder benefits from 4 support cylinders, greatly enhancing demoulding stability, and the sand pushing cylinder, being an oil cylinder, further bolsters stability.
4. Pneumatic system
The machine's pneumatic components are top-tier, sourced from the renowned Taiwan Airtac brand. This includes the air source processing triplet, pneumatic actuating element cylinder, and pneumatic control element solenoid valve, all contributing to superior performance and reliability.
5. Hydraulic pumping station.
This state-of-the-art pump station boasts five pairs of solenoid valves, each expertly controlling the actions of the main oil cylinder, lower box oil cylinder, upper box oil cylinder, upper platen oil cylinder, and the push type oil cylinder. Utilizing Japan's oil research solenoid valve and oil pump, the hydraulic system operates at a pressure of 19MPa, with a regular pressure setting of 13MPa or lower. The precise system pressure control employs an oil research proportional valve, integrated with Mitsubishi PLC and touch screen for precise digital management. The air-cooled radiator activates automatically when hydraulic oil exceeds 30 degrees, maintaining optimal working temperatures and safeguarding the hydraulic cylinder seals. The hydraulic oil tank features a heater that automatically engages below 6 degrees and disengages above 10 degrees, maintaining ideal oil viscosity and protecting the oil pump.
6. Control system.
The control system is a masterpiece of precision, overseeing the entire range of pressure, speed, and temperature operations. Its automatic system leverages the powerful Mitsubishi touch screen and PLC to drive hydraulic solenoid valves and Taiwan ADATA pneumatic components, synchronizing the equipment's hydraulic components for seamless and interlocked operations. With the Omron thermostat ensuring accurate temperature regulation, the hydraulic system's primary control is managed through Mitsubishi PLC output modules and SND relays, delivering unmatched reliability and efficiency.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
With an extensive 14-year legacy, Qingdao Sanzhuji Technology Co., Ltd. excels in crafting top-tier sand casting machinery. Our expansive product lineup includes the green sand casting production line, furan resin sand casting production line, lost foam casting production line, and the innovative coated sand steel sand buried casting production line. Our superior engineering expertise guarantees unparalleled quality and performance in each machine we produce.
Contact Us
Address: Conveniently located at the North of G204 National Road, Poli Town, West Coast New Area, Qingdao, China, our facility is positioned to serve your casting needs efficiently.
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