| Customization: | Available |
|---|---|
| Type: | Clay Wet Sand |
| Casting Method: | Thermal Gravity Casting |
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| Model | Disk diameter:mm | Feed capacity:Kg/time | Sand mix capacity:T/H | Main motor power:Kw | Rotor power:Kw |
| GS16-30 | 1600 | 600-800 | 20-25 | 37 | 2×15 |
| GS20-55 | 2000 | 1500-1700 | 30-35 | 55 | 2×30 |
| GS22-90 | 2200 | 1700-2000 | 35-45 | 90 | 2×45 |
| GS25-132 | 2500 | 2500-3000 | 55-65 | 132 | 2×55 |
Discover the cutting-edge innovation of the GS High Efficiency Rotor Sand Mixer—a revolutionary marvel in sand mixing technology, brought to you by Qingdao Sanzhuji Technology Co., Ltd. This state-of-the-art sand mixer integrates three prestigious national patents into its optimized design, specifically crafted for the seamless mixing of green sand. The ingenious mechanism involves a bottom scraper rotating with high velocity, orchestrating a circular flow within the machine basin. As the rotor blades spin swiftly, they exert a robust impact and shearing force on the sand, enabling rapid contact and vigorous friction among sand grains. This results in a swift sand mixing process and yields loose sand without the need for a separate loosening machine. Perfectly tailored for mechanized molding machines, it synergizes with a screw feeder, grid dosing device, and an automatic water filling system to establish an autonomous sand mixing unit, ensuring a continuous supply for molding. It boasts an easy-to-maintain, compact structure characterized by economic efficiency, durability, a high load capacity, impressive productivity, and load-starting capabilities. The machine's sand performance metrics—compactness, wet compression strength, and air permeability—consistently meet or exceed industry standards.
GS High Efficiency Rotor Sand Mixer Composition:
1. The heart of the GS High Efficiency Rotor Sand Mixer lies in its robust main motor, which propels the reducer input through a European standard belt pulley. The output shaft intricately couples with the column via a chain coupling, enabling the spindle to drive the crosshead counterclockwise, coaxing the scraper device to direct the sand into a ring flow.
2. Elegantly configured, two sets of rotor mechanisms are symmetrically positioned on the circular cross beam. Driven by the main motor through v-belts and gears, they undergo a meticulous second deceleration, inducing a counterclockwise rotation of the sand mixing rotor, harmonized with the scraping plate to impart impact, shear, and friction onto the sand.
3. The reducer's transmission gears are crafted from large modulus alloy steel hardened gears, renowned for their extended service life. Enhanced with a magnetic oil plug, it successfully captures iron foam within the box. The sand mixer’s base is adorned with faience cast stone, recognized for its smooth and wear-resistant characteristics. The scraper inserts boast a wear-resistant carbide weld, while the inner liner ring employs stainless steel or high molecular polyethylene for superior anti-sand treatment.
4. The innovative unloading mechanism features an automatic air unloader, completing the sand mixing cycle in an average of just 3 minutes. Once the green sand is perfectly mixed, the unloading port automatically releases the material, eliminating the need for manual intervention and substantially boosting time efficiency.
5. Incorporating an automatic water injection system, the GS High Efficiency Sand Mixer features a sophisticated automatic water pump. This system tailors the water injection according to the sand mixing volume. After initial installation and calibration, it automatically adjusts the water distribution in line with the wet sand mixing volume of each batch, ensuring optimal water-sand ratio.
6. Enhancing the precision of the mixing process, the GS High Efficiency Rotor Sand Mixer is adorned with a grid dosing device or electronic scale on its top cover for precise automatic material addition. An exhaust hole is strategically integrated to facilitate efficient dust removal and heat dissipation.
7. The reducer, ingeniously pressed and mounted on the base, allows for effortless maintenance. During repairs, simply disconnect the chain coupling and maneuver the main motor from the coupling's insertion part, facilitating horizontal extraction for repair without dismantling the column or other components.
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