Product Parameters
| Model |
Number of cartridges |
Filter area:m² |
Filtering air velocity:m/min |
Processing air volume:m³/H |
Filtration efficiency |
| >HK-24 |
24 |
300 |
0.8-1.2 |
12400-25600 |
99.9% |
| >HK-36 |
36 |
450 |
0.8-1.2 |
21600-32400 |
99.9% |
| >HK-48 |
48 |
600 |
0.8-1.2 |
28800-43200 |
99.9% |
| >HK-66 |
66 |
825 |
0.8-1.2 |
39600-59400 |
99.9% |
Detailed Photos
Product Description
The cartridge dust collector by Qingdao Sanzhuji Technology Co., Ltd. is your ultimate solution for capturing suspended dust and particles. Whether for air pollution control or as a critical component of your production process, this equipment guarantees efficient and uninterrupted online dust collection. It boasts stable operation, a large processing air volume despite its compact size, and is designed for easy maintenance. Perfectly suited for industries such as metallurgy, machinery, casting, and chemicals, it maintains dust emission concentrations between 20~80mg/m³, ensuring compliance and sustainability.
Cartridge Dust Collector Structure:
The cartridge dust collector structure is ingeniously designed with an inlet duct, exhaust duct, box, ash hopper, ash cleaning device, flow guide device, airflow diversion distribution plate, cartridge, and an electric control device. This design is reminiscent of an air box pulse bag dust collection system, providing reliable and efficient dust capture.
Performance Characteristics:
1. Featuring a compact structure for ease of maintenance, the device boasts a long service life, reliably functioning for two years or more.
2. The filter cartridge uses sophisticated polyester fiber as the filter media. A layer of sub-micron ultra-thin fibers is intricately adhered to the general filter media, providing a tightly knit fabric that effectively sieves out most sub-micron dust particles, ensuring superior filtration.
3. The equipment is adaptable to various working conditions, allowing choice of different filter media materials based on dust characteristics, effectively addressing diverse dust management challenges.
4. With its advanced sink-flow layout and tilted cartridge structure, the dust collector's cleaning process is automatically managed by a pulse controller. This ensures outstanding efficiency in synchronous dust cleaning during operation.
5. Delivering exceptional purification with over 99.9% efficiency for sub-micron dust particles, this equipment also features low running resistance, significantly reducing energy costs in the dust removal system.
6. The dust gas inlet is equipped with a dust baffle plate, which provides buffering and wear-resisting functions, preventing high-speed direct impact on the filter cartridge and thus extending its service life.
Working Principle of Cartridge Dust Collector:
When dusty gas enters the collector, the airflow section expands and, aided by the distribution plate, causes coarse particles to settle due to dynamic and inertial forces. Fine dust particles travel to the filter chamber, depositing on the filter material's surface. Clean air is then funneled into the upper chamber and expelled through the exhaust pipe by the fan, ensuring a pristine environment.
As dust accumulates on the filter media, resistance increases. When reaching a threshold, the system initiates a cleaning cycle—PLC controls pulse valve operations, halting airflow, then applying compressed air to dislodge dust into the hopper. The chamber resumes filtration post-cleaning. This efficient cycle ensures longevity and optimal performance.
Boasting a 0.3μm ultrafine particle capture capacity and an impressive 1.5g/m³ ultra-low emission concentration, this cartridge dust collector is a game-changer, replacing traditional bag systems. This article provides an in-depth exploration of the technical advancement path, selection calculation formulas, and over 20 industry applications, offering businesses a comprehensive solution from dust detection and system design to energy-saving certification.
1. Technological Breakthrough and Operation Logic: The synergistic effect of advanced nanofiber technology combined with pulse cleaning ensures outstanding performance and efficiency.
Experience a groundbreaking leap in performance with our cartridge dust collector, designed with an innovative gradient structure filter material and cutting-edge intelligent cleaning system:
Ingenious Core Filter Layer Design
Advanced Five-Layer Composite Structure:
1. The outer PTFE coating (pore size 0.2μm) effectively captures larger particles;
2. The middle ultrafine glass fiber layer (diameter 3μm) ensures deep and thorough filtration;
3. The innermost nanofiber layer (specific surface area 800m²/g) excels at adsorbing PM2.5, offering unparalleled filtering efficiency.
Revolutionary Intelligent Pulse Cleaning System:
Employing 0.5-0.7MPa compressed air, with a pulse width of just 0.1 second, and an adjustable interval cycle from 5 to 30 minutes;
Enhanced by Venturi tube drainage technology, this system ensures optimal cleaning uniformity, maintaining the filter cartridge's residual resistance steadily between 800-1200Pa.
2. Six Significant Technical Upgrade Pathways
Pioneering Material Innovation:
1. Graphene-coated filter cartridges: Achieve a 30% reduction in resistance and double the dust holding capacity;
2. Self-cleaning nanofilm: Breaks down oily particles effectively through a photocatalytic reaction.
Strategic Structural Optimization:
1. Oblique insertion installation: Reduces space usage by 40%, offering a maintenance channel of ≥800mm;
2. Modular design: Each module offers a processing capacity of 5000m³/h, easily supporting parallel expansion.
Intelligent Control System Advancements:
1. Pressure difference sensors combined with AI algorithms predict cleaning cycles with over 90% accuracy;
2. The energy consumption monitoring platform generates real-time ISO 50001 energy audit reports.
Uncompromised Safety Protection System:
1. Static elimination system: A combination of ionization rod and electrostatic filter material ensures surface potential remains under 50V;
2. Triple-layer explosion prevention: Incorporating spark detection, inert explosion suppression, and explosion relief plate design for maximum safety.
Integrative Energy-Saving Technologies:
1. Waste heat recovery module: Converts 80ºC high-temperature flue gas to produce 0.5t/h of steam efficiently;
2. Variable frequency fan adjustment: Reduces energy consumption by 18% when air volume fluctuates by ±15%.
3. Comprehensive Operation and Maintenance Service System:
1. Filter cartridge life monitoring: Delivers real-time updates on the remaining life of filter materials using a β-ray thickness gauge;
2. Cloud-based remote diagnosis: Automatically pushes fault codes to the manufacturer's operation and maintenance center for prompt handling.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
With an impressive legacy spanning 14 years, Qingdao Sanzhuji Technology Co., Ltd. stands at the forefront of the sand casting machinery industry. Our specialization includes the production of advanced machinery such as green sand casting production lines, furan resin sand casting production lines, lost foam casting production lines, and coated sand steel sand buried casting production lines. Each product is crafted with precision and expertise, ensuring optimal performance and reliability.
Contact Us
Address: Nestled in the industrious heart of Poli Town, Qingdao, our facility is strategically located north of the G204 National Road in the vibrant West Coast New Area, Qingdao, China, offering seamless accessibility and connectivity.
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