| Customization: | Available |
|---|---|
| Type: | Clay Wet Sand |
| Casting Method: | Thermal Gravity Casting |
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| Model | Maximum sad box size:mm | Table size:mm | Working air pressure:Mpa | Pressure strength:Kgf | Shock load:Kg | Compaction stroke:mm | Die start stroke:mm | Distance from press head to table:mm |
| Z143 | 500×400×200 | 560×465 | 0.6 | 4200 | 280 | 120 | 160 | 200-370 |
| Z145 | 500×450×200 | 620×520 | 0.6 | 6300 | 300 | 160 | 200 | 200-450 |
| Z146 | 600×500×200 | 700×550 | 0.6 | 7000 | 400 | 160 | 200 | 200-450 |
| Z147 | 750×650×300 | 850×700 | 0.6 | 9500 | 500 | 200 | 250 | 350-650 |
| Z148 | 1000×800×300 | 900×730 | 0.6 | 15500 | 600 | 200 | 350 | 400-700 |
| Z149 | 1200×1000×350 | 1170×850 | 0.6 | 21000 | 1200 | 200 | 350 | 600-750 |
| Z1410 | 1500×1100×350 | 1400×1030 | 0.6 | 32000 | 1600 | 200 | 350 | 700-1000 |
Discover the cutting-edge Jolt Squeeze Moulding Machine, also affectionately recognized as the jolt squeeze molding machine or the compaction table in certain regions. This meticulously engineered squeeze molding machine offers an economically efficient solution for manual and basic automatic green sand casting production, ensuring optimum productivity and quality.
The advanced structure of this machine has been meticulously optimized, with a robust fuselage designed in a square box basket structure, significantly enhancing its rigidity. Featuring a state-of-the-art micro-seismic compaction molding process, it remarkably boosts compaction strength, achieving sand box hardness levels exceeding HB90, while elevating surface smoothness by one grade to guarantee consistent product excellence. Integrated with buffer springs at its shock components, the machine minimizes foundational impact. It employs a seamless mold mechanism utilizing air cylinders, cranks, connecting rods, and synchronous shafts for synchronized ejection. The control system, powered by pneumatic components, facilitates comprehensive functionality, straightforward operation, and effortless maintenance. This user-friendly machine allows for easy sand mold inspection and is designed with humanized operating procedures, significantly boosting productivity.
Introducing the Micro-Seismic Compaction Molding Machine, a marvel of engineering with an optimized structure and a robust square box basket body for enhanced rigidity. This machine employs a micro-seismic compaction molding process that significantly strengthens compaction, achieving sand box hardness beyond HB85, while improving surface finish quality to ensure stable product excellence. The shock mechanism is designed with air cushion technology to minimize base impact. Its south ejection mechanism, driven by cylinders, cranks, connecting rods, and synchronous shafts, ensures precise, synchronous ejection. The machine's control system, based on pneumatic components, delivers complete functionality, simple operation, and easy maintenance. Its user-centric design provides excellent visibility of the sand mold, enhancing operational efficiency and productivity.
In the realm of green sand casting, while numerous advanced moulding machines are employed, the Jolt Squeeze Moulding Machine remains a popular choice due to its remarkable advantages:
1. This cost-effective moulding machine for green sand casting is an ideal choice for both manual and semi-automatic casting lines. Its cost-efficient design is merely 1/10th the expense of a flaskless moulding machine, offering substantial savings.
2. Enhanced mould size capability. The jolt and squeeze machine is optimally suited for moulds exceeding dimensions of 700x600mm and a height above 250mm.
3. Delivers uniform and robust moulds through high-frequency, low-amplitude jolting combined with a powerful dynamic squeeze force, ensuring consistent and high-quality results.
4. Offers exceptional maintenance and operator-friendly features, including a heavy-duty lifting cylinder, reliable pneumatic components, and a panel-mounted push button, ensuring ease of operation and durability.
The jolt-squeezing moulding machines are meticulously designed, comprising a solid structure featuring a body, working table, mould starting mechanism, shock compacting mechanism, swivel arm pressing head part, and an efficient pneumatic piping system.
1. The body, a robust hollow framework, supports the arm pressure head part. During compaction, the arm secures the body, allowing the pressure force to be absorbed effectively. The body and shock mechanism are firmly connected with bolts, ensuring stability. The arm pressure head, equipped with a screw elevator, can be adjusted to accommodate the sand box height, facilitating precise pressure application.
2. The working table is expertly crafted from ductile iron, cast and shaped for optimal performance, tailored to suit the specific size of the sand box, ensuring durability and reliability.
3. The rotating arm is deftly controlled by a hand-pull valve, which governs the cylinder's piston movement for precise control of the arm's forward and rotational movements, enhancing operational efficiency.
4. The innovative mould starting structure comprises dual mould starting cylinders, connecting rod, balance shaft, mould starting table, and mould starting rod. Upon cylinder activation, it orchestrates the movement of the connecting rod, balance shaft, and mould starting table, synchronously elevating the four top rods to lift the sand box and initiate the mould with precision.
5. Shock Compaction Structure: Experience the innovative prowess of our Factory SANZHUJI with its advanced spring micro-vibration pneumatic compaction system. This design amplifies the compaction shock, ensuring an intensified vibration for effective molding. When molding commences, the clamping cylinder adeptly secures the compaction cylinder, ensuring precision and stability. Upon mold release, the clamping cylinder smoothly disengages, exemplifying intelligent engineering and seamless operation.
6. Pneumatic Piping System: Delve into the seamless functionality of our state-of-the-art pneumatic piping system. It starts with inputting compressed air, meticulously filtered to remove moisture and impurities, ensuring pristine air quality. Following this, an oil mist is injected as a lubricant, meticulously distributed to each pneumatic component. The symphony of machine action is orchestrated by our intuitive hand-pull valve console, delivering unparalleled control and efficiency at your fingertips.
7. Air Supply and Lubrication: Harness the power of our sophisticated air supply and lubrication system, where air serves as the vital energy source and oil provides essential lubrication. The system offers precision with adjustable inlet pressure and oil volume, controlled via the pressure reducing valve and oil regulating valve. This ensures optimal performance as the air source, enhanced by the oil fogger using the principle of siphoning, is expertly vaporized into the pipeline. The result is a flawlessly lubricated pipeline system, ensuring your machinery operates with unmatched smoothness and reliability.
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