Product Parameters
| Model |
Tank height:mm |
Tank Diameter:mm |
Tank capacity:m³ |
| MD-420P |
1100 |
420 |
0.1 |
| MD-520P |
1200 |
520 |
0.2 |
| MD-620P |
1400 |
620 |
0.3 |
| MD-720P |
1500 |
720 |
0.4 |
| MD-820P |
1600 |
820 |
0.6 |
| MD-920P |
2100 |
920 |
1.0 |
Detailed Photos
Product Description
Dive into the world of large-scale surface treatment with our expansive blast rooms! Ideal for handling substantial or high-value components, these rooms excel with automatic blasting equipment. Here, nozzle manipulators swiftly and efficiently treat surfaces, ensuring even the most challenging areas are perfected through precise manual intervention. This dual approach not only maintains unparalleled flexibility but also significantly minimizes the workforce needed for operations.
During the blasting process, operators remain comfortably shielded indoors. Outfitted in robust protective clothing and helmets, they are safeguarded from abrasive impacts. Our advanced helmet design includes a built-in ventilation system, ensuring operators always have a fresh and continuous supply of air, enhancing both safety and comfort.
Unlock the next level of innovation in high-end manufacturing fields such as aerospace and rail transit with our intelligent sandblasting room system. This groundbreaking technology tackles the dual challenges of intricate cavity cleaning and efficiency head-on. By leveraging the synergy of six-axis robotic arms and expert manual finishing, we achieve an impressive 300% boost in processing efficiency while slashing abrasive consumption by 40%. This article provides a comprehensive exploration of the system's core technical architecture, robust safety measures, and its applicability across 20+ industry scenarios. From process design to equipment integration and personnel training, we offer a full-cycle service solution tailored for excellence.
Embrace the future of surface treatment through our innovative human-machine collaboration. This revolutionary approach redefines traditional paradigms, delivering unprecedented precision and efficiency.
Our sandblasting room system masterfully balances quality with efficiency, leveraging state-of-the-art intelligent path planning and a versatile dual-mode operation system:
1. Automated Sandblasting Unit
Six-Axis Robotic Arm Configuration:
Achieving unmatched precision with repeat positioning accuracy of ±0.05mm, our system handles complex curved surfaces with ease, accommodating curvature radii greater than 5mm.
Equipped with an advanced pressure feedback spray gun (0.6-0.8MPa), the system ensures real-time abrasive flow adjustments with exceptional accuracy of ±3%.
Intelligent Trajectory Planning:
Utilizing 3D scanning modeling with an accuracy of 0.1mm, an optimal sandblasting path is generated, achieving an impressive coverage rate exceeding 99.5%.
For deep cavities, our innovative 45° incident angle combined with a spiral propulsion mode dramatically enhances processing efficiency, effectively doubling it.
Manual Finishing Operation Area:
Manual intervention is expertly applied to areas beyond the robotic arm's reach, such as bolt holes with apertures under 10mm and other intricate corners, ensuring a flawless finish.
Human-Machine Collaboration Safety Protocol:
Our electronic fence, with a detection accuracy of 5mm, ensures the robotic arm automatically decelerates to 15% speed within a 1m range, prioritizing safety.
Experience swift emergency responses with a braking response time of under 0.3 seconds, compliant with the EN ISO 13855 standard.
Core Module and Safety Protection System
Abrasive Circulation System (Compliant with OSHA 1910.94 Standard):
2. Three-Level Recovery Device:
Our first-level cyclone separation boasts an 85% recovery rate for particles larger than 150μm, optimizing material usage.
Second-level magnetic separation and sorting achieves an exceptional 98% recovery rate for iron-based abrasives, enhancing efficiency.
Third-level vibration screening delivers precision with an accuracy of ±20μm, ensuring consistent quality.
Abrasive Mixing Ratio Control:
Automated adjustment of new material additions, maintaining a proportional error of less than 3%, guarantees optimal surface consistency every time.
3. Personnel Protection System:
A-Level Protective Equipment:
Featuring a positive pressure air supply helmet certified to EN 12941, our equipment provides a minimum air supply of 170L/min, ensuring operator safety and comfort.
Operators are safeguarded by full-body protective clothing with wear resistance level 5, certified to EN ISO 13982-1 standards.
Environmental Monitoring System:
Our system continuously monitors dust concentration using the laser scattering principle, achieving an accuracy of ±0.1mg/m³, to ensure a safe working environment.
Oxygen content is vigilantly maintained above 19.5%, with an interlock system primed to activate emergency oxygen supply if needed, ensuring uninterrupted safety.
4. Dust Removal and Purification Unit:
Experience unparalleled air purity with our Cartridge Dust Collector, achieving a filtration efficiency of an astounding 99.99%, ensuring emissions remain below a mere 1mg/m³.
Our state-of-the-art Intelligent Dust Cleaning Mode initiates pulse backwash automatically when pressure differentials exceed 1500Pa, elegantly reducing energy consumption by an impressive 30%.
5. Six Major Technical Upgrade Directions
Revolutionize your operations with our Digital Twin System:
Gain insights with Real-Time Mapping of the sandblasting room's operation status, offering predictive maintenance with accuracy surpassing 85%.
All process parameters securely stored in the cloud, allowing effortless access to historical solutions with just a single click.
Embrace a sustainable future with our Green Energy-Saving Technology:
Our Waste Abrasive Regeneration Device doubles the number of ceramic sand cycles from 15 to an impressive 30 cycles, redefining efficiency.
Featuring a Heat Recovery Module, capable of utilizing 80ºC exhaust gas to preheat new abrasives, offering an energy reduction of 12%.
Discover precision with our AI Visual Inspection:
Equipped with a High-Precision Camera offering 5μm resolution, it automatically ensures cleanliness as per SSPC-VIS 1 standards.
Automatic defect position marking enhances manual finishing efficiency by an extraordinary 40%, providing unparalleled productivity.
Our Modular Design:
Includes a Quick-Install Room with a splicing error of less than 2mm, accelerating the construction period from 90 days down to an astonishing 30 days.
Features Expandable Processing Capacity: each module handles 50-200m³, with support for seamless parallel expansion.
Innovative Special Abrasive Development:
Nano-Coated Abrasive with a 30% increase in hardness and life extended by twofold, setting new standards in material resilience.
Environmentally conscious Degradable Plant-Based Abrasive, ideal for eco-friendly treatment in food machinery applications.
Our cutting-edge Remote Operation and Maintenance Center:
Utilizes 5G transmission for real-time equipment operation data, ensuring fault diagnosis response times are under 15 minutes.
Employs AR Glasses to guide on-site maintenance, significantly reducing downtime and associated losses.
6. Key Considerations for Enterprises When Selecting Models:
Optimal Process Matching: Choose abrasive types based on component size and material hardness, aiming for a maximum processing size of at least 80% of room specifications.
Prioritize Safety Certification: Opt for equipment with the ANSI B11.27-2022 certification for human-machine collaboration safety.
Achieve superior Energy Efficiency: Ensure the dust removal system complies with the GB 16297-2023 ultra-low emission standards.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
With over 14 years of expertise, Qingdao Sanzhuji Technology Co., Ltd. is a trailblazer in manufacturing state-of-the-art sand casting machinery. Our comprehensive range includes cutting-edge green sand casting production lines, innovative furan resin sand casting systems, advanced lost foam casting solutions, and sophisticated coated sand steel sand buried casting equipment. Each product embodies our relentless pursuit of quality and innovation.
Contact Us
Address: Nestled conveniently north of the G204 National Road in Poli Town, within the vibrant West Coast New Area of Qingdao, China, our location is strategic for seamless operations and global accessibility.
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