Product Parameters
| Model |
Sand box size:
mm |
Upper sand mold thickness:
mm |
Sand mold thickness of lower box: mm |
Modeling speed: S/Mould |
Working air pressure:Mpa |
Drive mode |
| SX1A4555 |
450×550 |
150~300 |
150~200 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A5555 |
550×550 |
150~300 |
150~200 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A5565 |
550×650 |
150~300 |
150~250 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A6565 |
650×650 |
150~300 |
150~250 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A6070 |
600×700 |
150~300 |
150~250 |
36~39 |
0.52-0.6 |
Hydraulic |
| SX1A6575 |
650×750 |
150~300 |
150~250 |
36~39 |
0.52-0.6 |
Hydraulic |
| SX1A7575 |
750×750 |
200~300 |
200~250 |
39~49 |
0.52-0.6 |
Hydraulic |
| SX1A7585 |
750×850 |
200~300 |
200~250 |
39~49 |
0.52-0.6 |
Hydraulic |
| SX1A8585 |
850×850 |
200~300 |
200~250 |
39~49 |
0.52-0.6 |
Hydraulic |
| SX1A80100 |
800×1000 |
200~300 |
200~250 |
45~59 |
0.52-0.6 |
Hydraulic |
| SX1A80110 |
800×1100 |
200~300 |
200~250 |
45~59 |
0.52-0.6 |
Hydraulic |
| SX1A100100 |
1000×1000 |
200~300 |
200~250 |
50~69 |
0.52-0.6 |
Hydraulic |
| SX1A110110 |
1100×1100 |
200~300 |
200~250 |
50~69 |
0.52-0.6 |
Hydraulic |
Detailed Photos
Product Description
Introducing the Removable Flask Molding Machine, the cornerstone of any automated green sand casting workshop. This innovative machine is designed to work seamlessly with green sand recycling processing equipment, ensuring the removal of impurities like iron splinters from old sand. The process rejuvenates the old sand, delivering exceptional results with 40-70 S/model. The machine supports both horizontal and upper/lower sand injection methods, ensuring an average mould sand hardness of HB80-90. Elevate your casting precision and efficiency with this engineering marvel.
Embrace the future of casting with the Removable Flask Molding Machine. Engineered for producing complex core castings, this machine demonstrates simplicity with minimal investment and space requirements. Its high degree of automation translates to superior production efficiency and effortless operation. The ease of core removal and streamlined molding and pouring processes guarantee high-efficiency casting with stable quality. Experience a transformation in casting with automated molding excellence.
The hydraulic system is a testament to precision engineering, managed by Taiwan Seven Oceans' proportional valve and complemented by a high-resolution electronic ruler. This combination ensures real-time tracking and meticulous positioning of the actuator. The system allows pressure and flow adjustments to be precisely controlled via a user-friendly touch screen interface, offering unprecedented accuracy.
Characteristics of the Removable Flask Molding Machine:
1. Engage with effortless automation through a one-button operation. Intuitive and simple, this system requires no specialized training for operators.
A single press of the start button initiates a complete mold cycle (excluding core work). In cases requiring under-coring, the system halts for core placement, resuming with the press of the close mold button for automatic completion.
2. Enjoy flexibility with horizontal and vertical parting capabilities, free from column obstructions, promoting seamless core placement.
3. Template Installation: Experience swift template changes with four screws, enabling replacements in under five minutes to accommodate molds of identical sizes.
4. Casting Hardness: Effortlessly tailor casting hardness from 85-90 degrees to meet diverse casting needs, with swift parameter adjustments ensuring convenience.
5. Casting Height Adjustability: Optimize sand use with adjustable compaction plates, allowing for variable casting heights and efficient resource management.
6. Precision Moulding: Uniformly positioned mold board and sand box systems guarantee high repeatability. Full automation minimizes human interference, ensuring consistent, high-quality molding.
7. Consistent Casting Quality: Employing high-precision mechanical positioning and microcomputer linkages, this machine ensures stable, reliable, and uniform molding quality, free from human error.
8. Advanced Safety Features: The machine is equipped with a state-of-the-art light curtain protection system, prioritizing operator safety.
9. Impressive Modeling Speed: Achieve a cycle time of approximately 40 seconds per box. The intuitive touch screen allows easy parameter adjustment and customization for larger models, tailored to client specifications.
10. Flexible Production Configuration: Integrate with a conveyor line or operate as a standalone unit. Simplified wiring allows for easy use with existing sand mixers, complemented by a conveyor belt to facilitate fully automated production.
11. Enhanced Pouring Port Design: With 100-150 reserved positions for pouring ports and air needles, this feature enhances design flexibility, addresses ventilation challenges, and boosts casting yield.
Removable Flask Molding Machine Composition:
1. Horizontal sand injection utilizes side directional airflow suspension, ensuring even filling without blockages and superior sand quality. This system enhances casting size accuracy, minimizes defects, and supports the use of thinner mold plates. Enjoy enhanced compaction balance control to prevent distortion, improving precision and reducing the risk of collapse.
2. The cutting-edge Upper and Lower Sand Injection Machine is engineered to address the longstanding challenges of inconsistent sand hardness caused by uniform sand cloth. It adeptly tackles the complexities of sand shadows in castings with intricate designs or significant casting heights. This versatile machine is ideal for a diverse array of castings—be it small, medium, or large. It excels at molding deep hanging sand shapes on type plates, enhancing casting dimensional accuracy while reducing collapse box occurrences.
Leveraging a revolutionary sand injection method combining air flow suspension with bottom injection, this machine ensures sand fills perpendicularly to the type plate in a fluid state, achieving remarkable uniformity. This innovation eliminates sand clogging, enabling stable production of deep and complex-shaped products. The refined sand filling quality minimizes defects, enhances casting dimensional accuracy, and accommodates various sand types. By expertly controlling compaction balance, it prevents type plate mold distortion, reduces collapse box risks, and supports thinner molds.
3. Moulding Machine Table.
The molding process hinges on a fixed mold set on the middle box during production. Its design features a butterfly-shaped movable plate, bottom plate, and top plate.
Designed for durability, the butterfly plate, bottom plate, top plate, sand box, and upper pressure plate are crafted from QT500 ductile iron, while the lower pressure plate is made of high-chromium alloy iron. Reinforced with cast bars for heightened rigidity, the columns are manufactured from 45Cr, medium frequency tempered, and coated with hard chrome. Heavy-duty NOK hydraulic cylinders coupled with steel wire braided high-pressure hoses ensure exceptional resistance to pressure and temperature. Four support cylinders stabilize the demoulding process, complemented by an oil sand pushing cylinder for enhanced performance.
4. Pneumatic System
This state-of-the-art machine features high-quality pneumatic components from Taiwan's Airtac brand. The system includes an air source processing triplet, pneumatic actuating element cylinder, and a pneumatic control element solenoid valve for seamless operation.
5. Hydraulic Pumping Station.
Our advanced pump station is equipped with five pairs of solenoid valves, each meticulously controlling the action of the main oil cylinder, lower and upper box oil cylinders, upper platen oil cylinder, and push-type oil cylinder. Featuring Japan Oil Research solenoid valves and pumps, the hydraulic system operates at a pressure of 19MPa, with typical operating pressures below 13MPa. Digital control is facilitated through a Mitsubishi PLC module and touch screen, allowing precision adjustments. The air-cooled radiator activates over 30 degrees, maintaining optimal oil temperatures to protect hydraulic seals. An integrated heater in the oil tank ensures smooth operation by preventing excessive oil viscosity in colder conditions.
6. Control System.
The comprehensive control system oversees pressure, speed, and temperature operations, utilizing a Mitsubishi touch screen and PLC for precise hydraulic solenoid valve and Taiwan ADATA pneumatic component activation. Omron thermostat regulates hydraulic oil temperature, while Mitsubishi PLC, via output modules and SND relays, manages the hydraulic system's actions and interlocks, ensuring seamless operation.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
With a sterling 14-year legacy, Qingdao Sanzhuji Technology Co., Ltd. proudly excels in the art of sand casting machinery production. Our repertoire includes pioneering solutions such as the green sand casting production line, the furan resin sand casting production line, the innovative lost foam casting production line, and the advanced coated sand steel sand buried casting production line. Each machine is a testament to our commitment to excellence, precision, and customization, ensuring that we meet our clients' diverse needs with unparalleled expertise.
Contact Us
Address: North of G204 National Road, Poli Town, West Coast New Area, Qingdao, China
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