Product Parameters
| Model |
Individual workpiece weight:Kg |
Drum load:Kg |
Efficiency of production:T/H |
End Plate Diameter:mm |
Rotational speed of end plate:R/min |
Shot Blast Machine Models |
Shot peening capacity:Kg/min |
Motor power:Kw |
| 15GN |
80-100 |
1000-1500 |
10-15 |
1100 |
3 |
Q038 |
1×480 |
50 |
| 28GN |
100-150 |
1500-3000 |
15-20 |
1250 |
2 |
Q038 |
2×380 |
65 |
Detailed Photos
Product Description
Discover the Tracked Shot Blasting Machine: Unleashing dual-mode versatility with both rubber and metal tracks, this innovative solution is tailored for the ultimate surface treatment of small to medium-sized workpieces, delivering superior performance with smart engineering.
In the demanding sectors of casting, forging, and automotive parts, three pivotal challenges plague the surface treatment of small to medium-sized workpieces: persistent cleaning dead corners, susceptibility to workpiece damage, and oppressive noise pollution. The tracked shot blasting machine revolutionizes the industry by achieving an unprecedented 100% surface cleaning coverage and an impressive 60% reduction in noise levels. This is made possible through the ingenious rubber/metal dual-mode track design, paired with advanced intelligent shot blasting control technology. As the go-to equipment for diverse and small-batch production, this article offers a comprehensive exploration of the track selection logic, detailed technical parameter comparisons, and over 20 industry-specific application scenarios. We provide enterprises with a holistic guide that spans from process adaptation to strategic cost optimization.
1. Core Technical Advantages of the Tracked Shot Blasting Machine
Embrace Dual-Mode Track Design: Meticulously crafted for precise adaptation using both rubber and metal tracks.
Rubber Track Excellence:
Premium Material Characteristics: Crafted from high-strength, wear-resistant rubber (Shore hardness 70-80°) with an elastic modulus of 5-8MPa, this track absorbs a staggering 90% of impact force, meticulously preventing scratches on delicate metals such as copper and aluminum parts during collisions.
Superior Noise Reduction: Operating noise levels are maintained at ≤75dB, significantly lower than metal tracks at ≥90dB, fully compliant with GB 12348-2008 environmental protection standards.
Ideal Applicable Scenarios: Perfect for precision castings, springs, bearings, and other collision-sensitive workpieces, especially adept in mixed production of various types.
Metal Track Robustness:
Exceptional Material Characteristics: Forged from manganese steel with a hardness of HRC50-55, offering triple the wear resistance. Ideal for processing hard workpieces like cast iron and forged steel weighing ≤150kg.
Structural Advantages: With a chain plate design, these tracks boast enhanced load-bearing capacity, capable of enduring high-impact forces at a shot blasting speed of 85m/s.
2. Intelligent Shot Blasting System (Compliant With ISO 11124-3 Standard)
Dynamic Three-Speed Shot Blasting Capability: Adjust speeds between 75/80/85m/s to match workpieces of varying hardness, ensuring optimal performance (e.g., 75m/s for aluminum alloy and 85m/s for cast steel).
Efficient BE Type Separator: Guarantees a shot recovery rate of ≥98% and waste sand discharge purity beyond 95%, significantly reducing abrasive loss by an impressive 40%.
Advanced Pulse Bag Dust Removal: Achieve emission concentrations of <5mg/m³, surpassing the stringent GB 16297-2023 standard by 50%, supporting your green factory certification journey.
3. Application Scenarios and Selection Formulas for Six Major Industries
Automotive Parts Industry Insight:
Gear Surface Reinforcement: Combine metal tracks with steel shot (S550), achieving a shot blasting intensity of 0.25mmA, with fatigue life boosted threefold.
Aluminum Alloy Die Casting Refinement: Utilize rubber tracks and glass beads (Φ0.3mm) for a surface roughness of Ra1.6, with a remarkable 99.9% qualification rate.
Precision Casting Field Expertise:
Copper Valve Body Descaling: Employ rubber tracks with ceramic sand, achieving a processing efficiency of 25 pieces/hour with zero scratches.
Stainless Steel Casting Polishing: Utilize metal tracks with stainless steel shot to enhance glossiness to G60 as per ISO 8503.
Electronic Components Industry Specialization:
Spring Stress Relief: Use rubber tracks with nylon abrasive for deformation control <0.05mm, enhancing elastic modulus consistency by 20%.
Refined Selection Calculation Formula:
Determine Track Length: Multiply the maximum workpiece length by a safety factor of 1.2.
Calculate Number of Shot Blasters: Utilize the formula—workpiece surface area (m³) × shot density (200-300kg/m³·h) / processing capacity of a single shot blaster.
4. Pioneering Technological Innovations and Strategic Maintenance of Rubber Tracks
Ingenious Three-Layer Composite Structure Design:
1. Surface Layer: Crafted from high wear-resistant rubber, boasting a thickness of 8-10mm, and an impressive Mohs wear rate of <0.01g/time;
2. Middle Layer: Engineered with polyester fiber reinforcement, this layer offers exceptional tensile strength ≥200MPa;
3. Bottom Layer: Features an anti-slip texture design, with a friction coefficient between 0.6-0.8, ensuring that workpieces remain secure and steadfast.
Comprehensive Life Extension Plan:
1. Regular Flipping: Systematically flip the track every 500 hours to ensure even wear and prolong life;
2. Elasticity Test: Conduct monthly Shore hardness tests, replacing tracks if hardness diminishes by more than 10° to maintain optimal performance.
Cutting-Edge Quick Replacement Technology:
Modular Splicing Design: Enables a single person to complete track replacement in under 30 minutes, a substantial efficiency improvement over traditional metal tracks which require 2 hours.
5. Pathway to Strengthened and Upgraded Metal Tracks
Advanced Surface Treatment Technology:
1. Tungsten Carbide Coating: Elevates hardness to HRC65, thereby extending track life to an impressive 8000 hours;
2. Laser Cladding Repair: Reduces the repair cost of worn parts by a significant 60%.
Effective Noise Reduction Solution:
Damping Sandwich Design: Incorporates a rubber layer between chain plates, achieving a noise reduction of 15dB.
Conclusion: The Four Pillars of Track Selection
1. Material Matching: Opt for rubber tracks when working with soft metal or precision parts, and choose metal tracks for hard, heavy-duty applications;
2. Environmental Compliance: Prioritize equipment with dust emissions less than 5mg/m³ and noise levels at or below 85dB for a sustainable operation;
3. Cost Control: Enjoy a 40% reduction in comprehensive operation and maintenance costs with rubber tracks compared to metal tracks.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
For over 14 years, Qingdao Sanzhuji Technology Co., Ltd. has been a beacon of innovation in the realm of sand casting machinery. Our expertise lies in crafting state-of-the-art production lines that cater to diverse needs: from the efficient green sand casting production line and the robust furan resin sand casting production line to the versatile lost foam casting production line and the advanced coated sand steel sand buried casting production line. Our commitment is to excellence and precision, ensuring that each machinery solution meets the highest standards of quality and performance.
Contact Us
Address: Strategically located North of G204 National Road, in the industrious Poli Town of the West Coast New Area, Qingdao, China, our facility is at the heart of innovation and manufacturing excellence.
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