Customization: | Available |
---|---|
Type: | Clay Wet Sand |
Casting Method: | Thermal Gravity Casting |
Suppliers with verified business licenses
Audited by an independent third-party inspection agency
Model | Maximum sad box size:mm | Table size:mm | Working air pressure:Mpa | Pressure strength:Kgf | Shock load:Kg | Compaction stroke:mm | Die start stroke:mm | Distance from press head to table:mm |
Z143 | 500×400×200 | 560×465 | 0.6 | 4200 | 280 | 120 | 160 | 200-370 |
Z145 | 500×450×200 | 620×520 | 0.6 | 6300 | 300 | 160 | 200 | 200-450 |
Z146 | 600×500×200 | 700×550 | 0.6 | 7000 | 400 | 160 | 200 | 200-450 |
Z147 | 750×650×300 | 850×700 | 0.6 | 9500 | 500 | 200 | 250 | 350-650 |
Z148 | 1000×800×300 | 900×730 | 0.6 | 15500 | 600 | 200 | 350 | 400-700 |
Z149 | 1200×1000×350 | 1170×850 | 0.6 | 21000 | 1200 | 200 | 350 | 600-750 |
Z1410 | 1500×1100×350 | 1400×1030 | 0.6 | 32000 | 1600 | 200 | 350 | 700-1000 |
Introducing the Jolt Squeeze Moulding Machine: an innovative molding solution also known as the compaction table in various regions. This state-of-the-art squeeze molding machine offers an economical approach to both manual and semi-automatic green sand casting production, ensuring efficiency and cost-effectiveness.
The advanced design of the machine features a robust square box basket structure that enhances the fuselage's rigidity. Utilizing a cutting-edge micro-seismic compaction molding process, it significantly boosts compaction strength, elevating sand box hardness to HB90 or more and enhancing surface roughness to stabilize product quality. The incorporation of a buffer spring in the shock component efficiently mitigates base impact. Its mold mechanism employs an air cylinder, crank, connecting rod, and synchronous shaft for synchronized ejection. With pneumatic components enabling simple operation and maintenance, the machine is user-friendly, allowing clear visibility of the sand mold and facilitating a humanized operating procedure to boost productivity.
The Micro-seismic Compaction Molding Machine showcases a refined structure with a square box basket design that greatly strengthens the body. By adopting the micro-seismic compaction molding technique, it substantially heightens compaction strength, achieving sand box hardness of HB85+. The machine also upgrades surface roughness, ensuring consistent product quality. Its air cushion micro shock feature minimizes foundation impact. The south ejection mechanism, with cylinders, cranks, connecting rods, and synchronous shafts, ensures synchronized ejection. The use of pneumatic components simplifies operation and maintenance, making the machine user-friendly and capable of enhancing productivity thanks to its clear sand mold visualization and human-centric operation.
Despite the availability of advanced molding machines for green sand casting, the Jolt Squeeze Moulding Machine remains a favorite due to the following compelling advantages:
1. Cost-effective Solution: The Jolt Squeeze Molding Machine presents a budget-friendly alternative for green sand casting, suitable for manual and semi-automatic casting lines. Its cost efficiency is remarkable, being only 1/10th the cost of flaskless molding machines.
2. Accommodates Larger Mould Sizes: For molds exceeding 700x600mm and a height of over 250mm, the Jolt and Squeeze Machine is the preferred choice.
3. Achieves Uniform and Rigid Moulds: With high-frequency, low-amplitude jolting combined with dynamic squeeze force, the machine ensures the production of uniformly compacted, strong molds.
4. Maintenance and User-friendly Design: Featuring a heavy-duty lifting cylinder, reliable pneumatic components, and panel-mounted push buttons, this machine is both easy to maintain and operate.
Jolt-squeezing Moulding Machines consist of a sturdy body, working table, mould starting mechanism, shock compacting mechanism, swivel arm pressing head, and a pneumatic piping system, all designed for optimal functionality.
1. The Body: A robust hollow frame workpiece, it supports the arm pressure head. During compaction, the arm hooks the body, transferring pressure force to the body. The body is bolted with the shock mechanism. The arm pressure head part includes a retractable screw elevator, adjustable for the sand box's height.
2. The Working Table: Crafted from ductile iron, cast and shaped to suit the sand box dimensions, providing a solid and durable base for molding operations.
3. The Rotating Arm: Managed by a hand-pull valve, it controls the cylinder piston, facilitating both the positive arm and the rotating arm's back-and-forth movement for smooth operation.
4. Mould Starting Structure: Comprising two mould starting cylinders, connecting rod, balance shaft, mould starting table, and rod. When activated, the cylinders drive the connecting rod, balance shaft, and table to lift the sand box, initiating the molding process with precision.
5. Advanced Shock Compaction Structure. Experience a state-of-the-art spring micro-vibration pneumatic compaction system designed to enhance impact and intensify vibrations. When the mold is initiated, the clamping cylinder expertly secures the compaction cylinder, releasing only when the mold descends, ensuring precision and efficiency.
6. Sophisticated Pneumatic Piping System: Our system optimizes compressed air delivery by utilizing an air filter to meticulously eliminate water and impurities. Next, an oil mist injects lubricant, ensuring seamless supply to all pneumatic components and mechanisms. Operate the machine effortlessly via the intuitive hand-pull valve console, achieving smooth and reliable functionality.
7. Efficient Air Supply and Lubrication. This machine harnesses air as the primary energy source, complemented by oil for optimal lubrication. Fine-tune the inlet pressure and oil volume precisely using the pressure reducing valve and oil regulating valve. The air source, in concert with the oil fogger, adopts a siphon principle to draw oil into the pipeline, creating a mist that provides comprehensive system lubrication.