| Customization: | Available |
|---|---|
| Type: | Clay Wet Sand |
| Casting Method: | Thermal Gravity Casting |
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| Model | Maximum sad box size:mm | Table size:mm | Working air pressure:Mpa | Pressure strength:Kgf | Shock load:Kg | Compaction stroke:mm | Die start stroke:mm | Distance from press head to table:mm |
| Z143 | 500×400×200 | 560×465 | 0.6 | 4200 | 280 | 120 | 160 | 200-370 |
| Z145 | 500×450×200 | 620×520 | 0.6 | 6300 | 300 | 160 | 200 | 200-450 |
| Z146 | 600×500×200 | 700×550 | 0.6 | 7000 | 400 | 160 | 200 | 200-450 |
| Z147 | 750×650×300 | 850×700 | 0.6 | 9500 | 500 | 200 | 250 | 350-650 |
| Z148 | 1000×800×300 | 900×730 | 0.6 | 15500 | 600 | 200 | 350 | 400-700 |
| Z149 | 1200×1000×350 | 1170×850 | 0.6 | 21000 | 1200 | 200 | 350 | 600-750 |
| Z1410 | 1500×1100×350 | 1400×1030 | 0.6 | 32000 | 1600 | 200 | 350 | 700-1000 |
Discover the exceptional Jolt Squeeze Moulding Machine, also commonly referred to as the Jolt Squeeze Molding Machine or Compaction Table across various regions. This innovative squeeze molding machine offers a cost-effective solution for both manual and semi-automated green sand casting production, ensuring economical and efficient operations.
Experience the enhanced engineering of our machine, designed with an optimized structure featuring a robust square box basket framework that significantly boosts the machine's rigidity. Utilizing an advanced micro-seismic compaction molding process, our machine notably elevates compaction strength, achieving sand box hardness levels surpassing HB90. This precision enhances surface smoothness by one grade, consistently ensuring superior product quality. Equipped with a buffer spring, the shock component minimizes the base impact, while the mold mechanism's use of air cylinders, cranks, connecting rods, and synchronous shafts guarantees flawless synchronous ejection. The control system, relying on pneumatic components, offers comprehensive functionality with straightforward operation and maintenance, allowing users to easily monitor sand mold conditions, streamlining the process and significantly boosting productivity.
Introducing the cutting-edge Micro-Seismic Compaction Molding Machine, meticulously designed for optimal performance. The machine's body features a sturdy square box basket configuration, greatly enhancing rigidity. Utilizing micro-seismic compaction technology, the machine significantly boosts compaction strength, enabling sand box hardness levels exceeding HB85 and elevating surface smoothness by one grade, ensuring consistent product quality. The shock mechanism incorporates air cushion micro shock systems to effectively mitigate foundation impact. The south ejection system, featuring cylinders, cranks, connecting rods, and synchronous shafts, ensures seamless ejection. Simplified operation and maintenance are achieved through pneumatic components, offering comprehensive functionality and allowing users to easily visualize sand mold conditions for a streamlined and efficient workflow.
Despite the prevalence of advanced molding machines in green sand casting, the Jolt Squeeze Moulding Machine remains highly favored due to its distinct benefits:
1. Experience significant cost savings with our molding machine for green sand casting. The Jolt Squeeze Molding Machine is ideal for both manual casting and semi-automatic casting lines, with costs amounting to just 1/10th of flaskless molding machines.
2. Accommodate larger mold sizes effortlessly. The Jolt and Squeeze Machine excels with molds exceeding 700x600mm and heights over 250mm, making it the superior choice for sizable applications.
3. Achieve consistently uniform and rigid molds thanks to high-frequency, low-amplitude jolting combined with dynamic squeeze force, ensuring impeccable uniformity.
4. Designed for ease of maintenance and operation, featuring a heavy-duty lifting cylinder, reliable pneumatic parts, and a panel-mounted push button for user-friendly interaction.
The sophisticated jolt-squeezing molding machines comprise a robust setup of body, working table, mold starting mechanism, shock compacting mechanism, swivel arm pressing head, and an intricate pneumatic piping system.
1. The machine body is a solid, hollow framework that provides support for the arm pressure head. During compaction, the arm engages the body, transferring pressure force to the body. The body and shock mechanism are securely fastened with bolts. The arm pressure head, mounted on a retractable swing arm, features a screw elevator for adjustable distance to the sand box, accommodating varying sand box heights.
2. The working table, crafted from ductile iron and expertly cast into shape, is tailored to fit the sand box dimensions.
3. The rotating arm's movement is seamlessly controlled by a hand-pull valve, which governs the cylinder's piston to enable precise forward and backward movements for both the positive and rotating arms.
4. The mold starting structure is a sophisticated assembly consisting of dual mold starting cylinders, connecting rods, a balance shaft, mold starting table, and rods. Activation of the mold starting cylinder triggers the connecting rod, balance shaft, and table, coordinating the lift of the four top rods to elevate the sand box and initiate the mold process simultaneously.
5. Innovative Shock Compaction Structure: This cutting-edge design utilizes a spring micro-vibration pneumatic compaction system, delivering an enhanced compaction shock to boost vibration efficiency. When initiating the mold, the clamping cylinder secures the compaction cylinder firmly in place, ensuring precision. Upon mold release, the clamping cylinder is deftly disengaged for seamless operation.
6. Advanced Pneumatic Piping System: This system begins with the intake of compressed air, which is meticulously purified by an air filter, eliminating any water and impurities. Following this, a finely calibrated oil mist injector introduces lubricant to empower each pneumatic component. The machine's functions are masterfully controlled via an intuitive hand-pull valve console, promising smooth and efficient operation.
7. Precision Air Supply and Lubrication: The machine harnesses an air source as its energy core, while utilizing oil for flawless lubrication. Both the inlet pressure and oil volume are meticulously adjustable via the pressure reducing valve and oil regulating valve. Employing a sophisticated siphon principle, the oil fogger draws and disperses lubrication throughout the pipeline system, ensuring optimal performance and longevity.
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