Product Parameters
| Model |
Slot width:mm |
Slot length:mm |
Efficiency of production:m³/H |
Motor power:Kw |
| Y475B-13 |
450 |
1300 |
30 |
2×0.4 |
| Y476B-15 |
600 |
1500 |
40 |
2×0.4 |
| Y476B-20 |
600 |
2000 |
40 |
2×0.4 |
| Y345B-30 |
450 |
3000 |
30 |
2×0.75 |
| Y345B-40 |
450 |
4000 |
30 |
2×0.75 |
| Y346B-25 |
600 |
2500 |
50 |
2×0.75 |
| Y346B-30 |
600 |
3000 |
50 |
2×0.75 |
| Y346B-40 |
600 |
4000 |
50 |
2×1.5 |
| Y346B-50 |
600 |
5000 |
50 |
2×1.5 |
| Y348B-30 |
800 |
3000 |
60 |
2×1.5 |
| Y348B-50 |
800 |
5000 |
80 |
2×2.2 |
Detailed Photos
Product Description
The Vibrating Conveyor, an essential apparatus in the casting ecosystem, offers seamless sand transfer, robust screening, and efficient feeding, tailored to meet the exacting demands of modern foundries. Renowned for its reliable performance and hassle-free maintenance, this equipment is a linchpin in enhancing operational efficiency.
In the competitive realm of foundry operations, the efficacy of the sand treatment system is a determinant of product quality and cost-effectiveness. As a pivotal element of this system, our Vibrating Conveyor revolutionizes the production dynamics of contemporary foundries with its superior capabilities in vibrating sand transport, adept screening, and precise feeding. This discourse delves deep into how this equipment empowers foundries to achieve cost-saving efficiencies, operational excellence, and eco-friendly transformations, exploring technical principles, sector adaptability, maintenance protocols, and intelligent upgrades.
1. Technical principles and adaptability to casting scenarios
Harnessing the power of high-frequency micro-amplitude vibrations, our Vibrating Conveyor, equipped with an electromagnetic exciter, expertly propels the conveying trough into a meticulously orchestrated parabolic motion. This enables continuous, directional transport and precise sorting of sand materials. Key advantages include:
Three-dimensional dynamic screening: Perfectly suited for foundry sand (0.15-1.2mm), this innovative solution facilitates concurrent conveying, screening, and impurity elimination (achieving iron particle separation efficiency > 99.5%). It supersedes the conventional belt conveyor + drum screen setup, reducing equipment space requirements by an impressive 40%.
High temperature resistant design: Boasting a resilient 16Mn steel plate welded trough (withstanding temperatures up to 400ºC) and a robust ceramic lining (enduring up to 1200ºC), it efficiently handles high-temperature red sand (300-600ºC) directly at the sand-falling station, mitigating risks of thermal deformation and seal failure.
Intelligent control system: Featuring an integrated VRV controller, this system dynamically adjusts amplitude based on sand volume fluctuations (precision ±5%), ensuring consistent feed uniformity (flow error <3%). It adeptly resolves the 'pulse sand supply' issue prevalent in traditional pneumatic systems.
2. Full process solution for casting sand processing
The Vibrating Conveyor seamlessly integrates into the pivotal stages of the sand treatment process: mixing, molding, pouring, and regeneration, demonstrating unmatched versatility and utility.
Vibrating sand conveying:
Old sand recovery: The system efficiently transports waste sand from the sand-falling station to the regeneration unit via an enclosed trough (dust concentration <5mg/m³), achieving a remarkable 60% energy consumption reduction compared to traditional methods.
New sand supply: Utilizing gravity gate valves, it enables synchronized feeding from multiple storages, catering to diverse molding sand ratios necessary for various alloy compositions (cast iron, steel, aluminum).
Vibration screening:
Employing a dual-layer screen design (upper layer 10 mesh for large impurity removal, lower layer 40 mesh for effective sand particle sorting), it ensures regenerated sand's mud content remains <0.8%, outperforming GB/T 9442-2018 standards.
Magnetic sorting module: Incorporating an NdFeB permanent magnet (magnetic induction ≥1200Gs), this component expels ferromagnetic impurities from molding sand with a removal efficiency exceeding 98%.
Vibration feeding:
Quantitative feeding: Leveraging PID closed-loop control, it achieves sand supply precision for sand shooting machines at ±1kg, effectively preventing burr defects associated with uneven casting compactness.
Multi-station collaboration: Through distributed vibration units, synchronized feeding of molding lines, sand core machines, and paint sprayers is accomplished, maintaining a beat matching error of <0.5 seconds.
3. Reliability design and full life cycle maintenance strategy
Engineered for challenging high dust and load conditions prevalent in foundries, the Vibrating Conveyor boasts a remarkable 99.2% equipment availability. This reliability is achieved through a strategic modular design and the employment of cutting-edge predictive maintenance technology.
Wear-resistant reinforcement:
Discover unparalleled durability with our innovative Factory Custom Mould Conveyor and Vibrating Feeder. The bottom lining of the trough is engineered with ultra-high molecular weight polyethylene, boasting a remarkable wear resistance index of ≥ 120. This cutting-edge material extends the lifespan to five times that of conventional steel plates, and impressively slashes annual maintenance costs by a staggering 70%!
Experience seamless reliability with our advanced exciter system. It features carburized gears paired with a state-of-the-art grease lubrication mechanism, delivering an astounding 10,000 hours of maintenance-free performance. Enjoy continuous operation with peace of mind, knowing your equipment is engineered for excellence.
Revolutionary Quick Maintenance Technology:
Our articulated trough structure is designed for efficiency, supporting single-side cover maintenance. The innovative design reduces the time required to replace the screen to an astonishingly quick 30 minutes or less, minimizing downtime and enhancing productivity.
With our standardized module design, including components like the drive unit and shock-absorbing spring, you can effortlessly swap out faulty parts. The streamlined process allows for the replacement in a swift 15 minutes, ensuring your operations remain smooth and uninterrupted.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
Pioneers in the realm of sand casting machinery, Qingdao Sanzhuji Technology Co., Ltd. excels with a remarkable 14-year legacy. Our expertise spans a wide spectrum of innovative solutions, from green sand casting production lines to advanced furan resin sand casting systems. We also specialize in state-of-the-art lost foam casting production lines and the sophisticated coated sand steel sand buried casting production line. Uncover a world where precision meets tradition with our celebrated company.
Contact Us
Address: Nestled in the thriving heart of Qingdao's West Coast New Area, our headquarters is conveniently located North of the G204 National Road in Poli Town, Qingdao, China. Connect with us at this vibrant hub of innovation.
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