| Customization: | Available |
|---|---|
| Type: | Clay Wet Sand |
| Casting Method: | Thermal Gravity Casting |
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| Model | Disk diameter:mm | Feed capacity:Kg/time | Sand mix capacity:T/H | Main motor power:Kw | Rotor power:Kw |
| GS16-30 | 1600 | 600-800 | 20-25 | 37 | 2×15 |
| GS20-55 | 2000 | 1500-1700 | 30-35 | 55 | 2×30 |
| GS22-90 | 2200 | 1700-2000 | 35-45 | 90 | 2×45 |
| GS25-132 | 2500 | 2500-3000 | 55-65 | 132 | 2×55 |
Introducing the GS High Efficiency Rotor Sand Mixer, a revolutionary breakthrough in sand mixing technology from Qingdao Sanzhuji Technology Co., Ltd. This cutting-edge sand mixer boasts three national patents, and features an optimized design tailored for the superior mixing of green sand. Its innovative principle includes a high-speed bottom scraper that forms a dynamic circular flow, combined with rotor blades that exert impactful and shearing forces on the sand. This ensures rapid contact and intense friction among sand grains, culminating in swift mixing and a loose sand texture without the need for a sand loosening machine. Perfectly engineered for mechanized molding machines, our mixer integrates seamlessly with screw feeders, grid dosing devices, and automatic water filling systems to form an autonomous sand mixing unit, ensuring a consistent supply of sand to molding machines. The GS mixer is renowned for its simplicity, durability, and high productivity, offering easy maintenance and operation. With its remarkable loading capacity and quick start-up, it delivers sand performance that meets all standards for compactness, wet compression strength, and air permeability.
GS High Efficiency Rotor Sand Mixer composition:
1. The primary motor is designed to drive the reducer via a European standard belt pulley. Its output shaft connects to the column with a chain coupling, enabling the spindle to counterclockwise rotate the crosshead. This motion ensures the scraper device effectively pushes the sand, creating a consistent ring flow.
2. Ingeniously engineered, two rotor mechanisms are symmetrically positioned on the circle's crossbeam. Each is powered by the main motor using a v-belt and gears, facilitating a dual-phase deceleration. This allows the sand mixing rotor to counterclockwise rotate, providing the sand with precise impact, shear, and friction in conjunction with the scraping plate.
3. The transmission system features large modulus alloy steel hardened gears in the reducer, promising long-lasting durability. Equipped with a magnetic oil plug, it efficiently captures iron foam, while the sand mixer's bottom plate is lined with smooth, wear-resistant faience cast stone. The scraper inserts, welded with durable carbide, and the inner liner comprised of stainless steel or high molecular polyethylene, ensure maximum resistance against sand abrasion.
4. Our automatic air unloader mechanism optimizes efficiency, completing a sand mix cycle in just three minutes. Once the green sand is perfectly mixed, the unloading port promptly releases the material without requiring manual intervention, significantly saving time and enhancing productivity.
5. Featuring an automatic water injection system, the GS mixer is equipped with an adaptive water pump, adjusting the water volume based on the sand mixing requirements. Post-installation and initial setup, it intelligently controls the water input for each batch to maintain optimal wet sand consistency.
6. Designed for precision, the GS mixer includes a grid dosing device or electronic scale on its top cover, ensuring exact material addition. Additionally, a strategically placed exhaust hole facilitates effective dust removal and heat dissipation.
7. The reducer is expertly pressed and secured on the base. For maintenance, simply disconnect the chain coupling and reposition the main motor from its coupling insertion. This allows for straightforward horizontal removal and repair without disassembling the column or other components.
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