Factory-Customized Furan Resin Sand Inert Vibrating Shakeout Solutions

• Customization: Available
• Type: Chemical Hardening Sand
• Casting Method: Thermal Gravity Casting
• Model NO.: L12
• Sand Core Type: Resin Sand Core
• Application: Machinery Parts
• Machining: M/C Machining
• Material: Steel
• Surface Treatment: Spray-Paint
• Surface Roughness: Ra0.05
• Standard: AISI
• Certification: CE, ISO 9001:2000
• Factory Customization: Customized According to Demand
• Service: Turnkey Service
• After-Sales Service: Engineer on-After-Sales Servicesite Guidance Insta
• Transport Package: Ocean Freight
• Trademark: Sanzhuji
• Origin: Qingdao China
• HS Code: 84743900
• Production Capacity: 50pieces/Year

Product Description

Product Parameters

Model	Rated load:T	Excitation force:KN	Countertop Size:mm	Motor power:Kw
L123	3	2×50	2010×1850	2×3.7
L125	5	2×75	2750×1850	2×5.5
L1210	10	2×140	2790×1990	2×9.5
L1215	15	4×100	3000×2000	4×7.5
L1220	20	4×140	3400×2800	4×9.5

Detailed Photos

Product Description

In-depth Technical Analysis of Dual Vibration Motor Self-Synchronous Anti-Vibration Equipment
I. Ingenious Design of the Dual Vibration Motor Self-Synchronous System
Revolutionary Principle of Self-Synchronous Technology
The advanced dual vibration motor self-synchronous system boasts a dual control mode, integrating electromagnetic coupling with mechanical linkage. The phase detection module, with an impressive accuracy of ±0.5° phase difference, continuously monitors the real-time status of both motors. Upon detecting any phase shift, the sophisticated PLC control system can modify the motor speed via an inverter in a lightning-fast 0.1 seconds. This ensures the eccentric blocks consistently maintain a 180° symmetrical excitation angle. Such state-of-the-art dynamic balancing technology empowers the system to achieve an unparalleled amplitude fluctuation rate of ≤2% within a frequency range of 30-100Hz, significantly enhancing vibration efficiency by 40% compared to traditional single-motor systems.
Robust Anti-Interference Circuit Design
The system is fortified with triple redundant circuits: a main control DSP chip, a backup ARM processor, and a mechanical overload protection device. Utilizing military-grade connectors compliant with MIL-DTL-38999 standards, signal transmission stability is guaranteed, ensuring 99.99% synchronization reliability even under extreme temperatures ranging from -40ºC to 85ºC. The specially engineered anti-electromagnetic interference shielding layer withstands formidable electric field interference of 10kV/m, making it ideal for complex industrial environments such as arc welding workshops.


2. Specially Engineered Welding Structure for Dynamic Load
Superior Material Selection and Cutting-Edge Processing Technology
The robust main frame is crafted from Q345B low-alloy high-strength steel plate, with a thickness of 12-30mm. After precision CNC plasma cutting, it undergoes a meticulous multi-stage heat treatment process:
An 880ºC normalizing treatment eradicates rolling stress, ensuring structural integrity.
A 620ºC tempering process enhances toughness, achieving an impact energy of ≥47J.
Laser surface quenching creates a hardening layer with a depth of 2mm and a hardness of HRC55, elevating durability.
The sophisticated welding process employs multi-layer and multi-pass techniques, with each weld undergoing rigorous 100% ultrasonic flaw detection as per EN ISO 17635 standards. Key nodes feature an X-shaped groove design, utilizing ER70S-6 welding wire compliant with AWS A5.18 standards. This meticulous approach ensures that weld strength surpasses 95% of the parent material.
Dynamic Mechanical Optimization for Superior Performance
Through ANSYS finite element analysis, the frame is modally optimized to ensure peak performance within the excitation frequency range of 30-500Hz:
The first-order natural frequency is strategically set at 2.5 times the operating frequency, typically around 75Hz, for enhanced stability.
The maximum equivalent stress is meticulously controlled, remaining within 60% of the material's yield strength.
The vibration transmissibility is impressively reduced to 0.05, achieving a base vibration attenuation of 95%, ensuring minimal disturbance.


3. Innovative Embedded Tenon and Groove Motor Installation System
Revolutionary Mechanical Interlocking Structure
The vibration motor is ingeniously installed using a dovetail tenon-slide structure with a precision tolerance fit of H7/g6, complemented by a high-strength polyurethane cushion with a Shore hardness of 90A. The tenon surface undergoes micro-arc oxidation, forming a film 50μm thick with a microhardness of HV1200, capable of enduring over 20,000 hours of reciprocating friction under 50Hz/5mm amplitude conditions.
Seamless Quick Maintenance Design
The maintenance channel features a hydraulic auxiliary lifting device with a maximum lifting force of 5 tons and a guide pin positioning system, enabling motor replacement in just 30 minutes. The IP68-level quick-connect cable interface, adhering to IEC 60529 standards, allows maintenance operations even in heavy rain, ensuring uninterrupted performance.


4. Ingenious Low-Height Modular Architecture for Optimal Efficiency
Efficient and Compact Layout
Our advanced equipment boasts an impressive height range meticulously controlled between 1.2-1.8m. With an innovative horizontally opposed motor layout, the center of gravity is expertly lowered, ensuring enhanced stability. The pioneering box-section beam structure, with a section coefficient of ≥180cm³, ingeniously reduces the height by a remarkable 40% compared to traditional structures, yet retains the same robust bearing capacity. This cutting-edge design is further complemented by hydraulic leveling legs, offering an adjustment range of ±50mm, adeptly adapting to foundation inclinations within 3° for reliable performance.
Customizable configuration: Tailor the features to meet your exact production needs, ensuring optimal performance and efficiency.
Vibration mode versatility: Choose from linear, elliptical, or innovative three-dimensional composite vibrations. Effortlessly achieved through precise adjustments of the eccentric block angle, this customization allows for perfect adaptation to your specific operational demands.
Excitation range flexibility: Seamlessly adjust from 5-200kN, thanks to our sophisticated multi-stage eccentric block group, enabling continual adaptability to varying operational requirements.
Protection level options: Standardized with IP54 for reliable protection, yet offering an explosion-proof variant, Ex d IIC T4, for environments demanding exceptional safety measures.
Intelligent monitoring capabilities: Opt for the advanced vibration spectrum analysis module, featuring a sampling rate of 0-10kHz. This state-of-the-art technology provides real-time monitoring of 18 critical parameters, including bearing temperature and winding insulation, ensuring unparalleled operational oversight and preventive maintenance.

Certifications

Factory Panorama

Factory Address

QINGDAO SANZHUJI

For over 14 years, Qingdao Sanzhuji Technology Co., Ltd. has been at the forefront of innovation in the field of sand casting machinery. Our expertise lies in crafting bespoke machinery solutions, including cutting-edge green sand casting production lines, advanced furan resin sand casting production lines, sophisticated lost foam casting production lines, and coated sand steel sand buried casting production lines. Join a legacy of unparalleled engineering excellence and precision.

Contact Us

Address: Strategically located north of G204 National Road in Poli Town, our facility in the West Coast New Area of Qingdao, China, ensures efficient logistics and accessibility for our esteemed clients.