Product Parameters
| Model |
Rated load:T |
Excitation force:KN |
Grid Size:mm |
Grid hole spacing:mm |
Motor power:Kw |
| L251A |
1 |
2×50 |
4000×1000 |
30×120 |
3.7×2 |
| L252A |
2 |
2×75 |
5000×1200 |
35×100 |
5.5×2 |
| L253A |
3 |
2×100 |
5000×1800 |
35×100 |
7.5×2 |
Detailed Photos
Product Description
Introducing the Conveyor Shakeout to Separate Casting with On-Site Engineer Guidance—a true masterpiece in molding sand casting separation. This revolutionary system captivates with its elegant vibrational technology, and serves as the cornerstone of the sand treatment process. Seamlessly bridging the molding and sand treatment departments, it masterfully handles the shakeout and effortless transport of high-temperature sand molds along the manufacturing line. This marvel of engineering not only shines with extraordinary production efficiency and cost-effectiveness but also boasts of minimal energy consumption and eco-friendly features. Elevate your operational standards to unprecedented heights with this robust performance powerhouse.
In today's dynamic foundry landscape, the swift and effective separation of sand molds and castings is crucial in steering the old sand regeneration process, setting the pace for production and resource optimization. Enter a new era of efficiency with our series of vibrating sand-falling machines—champions of energy conservation and environmental stewardship. Utilizing cutting-edge vibration control technology and an intelligent sorting system, this groundbreaking equipment is a game-changer for foundry enterprises. Delve into the world of technological innovations, seamless process integration, elevated energy efficiency, and widespread industry deployment. At its heart, the equipment is powered by three transformative technologies: the precision of Delta-Phase vibration, compatibility with high-temperature sand molds, and intelligent sorting and regeneration.
1. Technical principles and core design breakthroughs
Leveraging the physical properties of sand molds (compressive strength 0.8-1.5MPa) and castings (temperature range of 200-600ºC), this sophisticated equipment achieves technological triumphs through the ingenious combination of multi-frequency vibration and intelligent automation:
Delta-Phase vibration technology
This state-of-the-art technology utilizes variable angle vibration control (±15° adjustable), allowing for the precise synchronization of sand flow velocity and residence time by meticulously tuning the vibration vector direction. The result is an astounding sand particle separation efficiency exceeding 98%, marking a significant 30% improvement over traditional inertial sand-falling machines.
By integrating a permanent magnet synchronous motor with a vector variable frequency drive system, the equipment enables smooth vibration frequency adjustments in the 10-25Hz range, perfectly accommodating resin sand, water glass sand, and various other molding sand systems with ease.
High temperature sand processing system:
Constructed from ZG40CrMo heat-resistant steel casting, the vibration table showcases formidable temperature resistance, enduring up to 800ºC. Its surface is fortified with a 0.3mm thick tungsten carbide coating, reducing high temperature wear by a remarkable 70%.
To augment durability, a water-cooled interlayer at the table's bottom (flow rate 5m³/h) effectively maintains temperatures below 80ºC, preventing the burning and hardening of molding sand.
Intelligent sorting module:
Featuring an innovative double-layer screening structure (upper layer aperture Φ10mm/lower layer Φ2mm) alongside a pneumatic blowing device, this module excels in synchronously segregating iron bean impurities (>10mm) and micro powder (<2mm), achieving an old sand regeneration qualification rate exceeding 95%.
With the use of an infrared thermal imager, the casting's temperature field is monitored in real time, enabling automatic vibration intensity adjustments (error ±5%) to guarantee the flawless separation of delicate thin-walled castings, maintaining a minimal scratch rate below 0.1%.
Innovatively repurposing energy, the vibration energy recovery system transforms 30% of kinetic energy into electrical energy, significantly easing the power grid's burden. This results in power consumption per ton of casting being an economical ≤1.5kW·h, leading to annual electricity bill savings exceeding 800,000 yuan based on a production capacity of 100,000 tons.
The soft vibration isolation springs, with a dynamic load attenuation rate over 90%, dramatically reduce infrastructure costs and significantly condense the equipment's installation footprint by an impressive 40%.
2. Full-process integrated solution for casting sand processing
At the heart of molding and sand processing lies our extraordinary equipment, expertly crafting a smart closed-loop system encompassing sand fall, screening, cooling, and regeneration. This seamless integration ensures optimal efficiency and performance in every step.
Master the challenge of high-temperature sand mold processing with our innovative solution:
Seamlessly interfacing with the molding line's outlet, our machine skillfully handles sand molds up to 600ºC. It offers a versatile sand-iron ratio (S/M) adaptation range from 5:1 to 60:1, and a single machine showcases an impressive processing capacity of 50-200 tons per hour. Embrace the power of precision and adaptability.
Discover unparalleled efficiency through our meticulously designed closed material guide trough, featuring an astonishingly low leakage rate of under 5mg/m³. Perfectly paired with our state-of-the-art pulse dust removal system, it achieves dust concentrations below 1mg/m³ in the workspace, while ensuring a serene noise level of no more than 78dB(A). Experience the flawless combination of high performance and a peaceful working environment.
Unleash the potential of Revolutionary Intelligent Regeneration of Old Sand:
Observe the remarkable transformation as separated old sand is expertly conveyed to the boiling cooling bed via a precision-engineered screw conveyor. Here, the moisture content is reduced from 6% to an astonishing 2.5%, while cooling the temperature from a scorching 150ºC to a cozy 35ºC. Elevating the reuse rate to a staggering 90%, we demonstrate our unwavering dedication to sustainability and efficiency.
Step into the future with our cutting-edge micro powder pneumatic conveying module, designed to transport ultra-fine sand particles smaller than 0.2mm to the state-of-the-art 3D printing sand regeneration line. This groundbreaking innovation achieves zero waste discharge, underscoring our commitment to eco-friendly practices and setting a benchmark in environmental responsibility.
Precision Non-Destructive Sorting of Castings: Redefining quality control and operational excellence.
Empowered by our advanced casting slide and high-resolution visual inspection system with 5 million pixels, this technology allows real-time identification of pouring head residues and surface defects. Components are automatically sorted for rework, boosting yield rates by 15% and establishing a new pinnacle in quality assurance. Experience the forefront of innovation and precision.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
Qingdao Sanzhuji Technology Co., Ltd. stands proudly at the zenith of innovation and excellence in the specialized domain of sand casting machinery. With an illustrious legacy spanning 14 remarkable years since its inception, our esteemed company excels in the comprehensive production of state-of-the-art sand casting machinery. Our impressive and diverse product portfolio features an array of specialized casting solutions, including the green sand casting production line, the advanced furan resin sand casting production line, the innovative lost foam casting production line, and the meticulously engineered coated sand steel sand buried casting production line. Each product is meticulously crafted with unparalleled precision and expertise, assuring excellence in every detail, and setting industry benchmarks in quality and performance.
Contact Us
Address: Strategically situated for optimum accessibility, locate us conveniently to the North of G204 National Road in Poli Town, nestled within the vibrant and rapidly evolving West Coast New Area of Qingdao, China.
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