| Customization: | Available |
|---|---|
| Type: | Clay Wet Sand |
| Casting Method: | Thermal Gravity Casting |
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| Model | Maximum sad box size:mm | Table size:mm | Working air pressure:Mpa | Pressure strength:Kgf | Shock load:Kg | Compaction stroke:mm | Die start stroke:mm | Distance from press head to table:mm |
| Z143 | 500×400×200 | 560×465 | 0.6 | 4200 | 280 | 120 | 160 | 200-370 |
| Z145 | 500×450×200 | 620×520 | 0.6 | 6300 | 300 | 160 | 200 | 200-450 |
| Z146 | 600×500×200 | 700×550 | 0.6 | 7000 | 400 | 160 | 200 | 200-450 |
| Z147 | 750×650×300 | 850×700 | 0.6 | 9500 | 500 | 200 | 250 | 350-650 |
| Z148 | 1000×800×300 | 900×730 | 0.6 | 15500 | 600 | 200 | 350 | 400-700 |
| Z149 | 1200×1000×350 | 1170×850 | 0.6 | 21000 | 1200 | 200 | 350 | 600-750 |
| Z1410 | 1500×1100×350 | 1400×1030 | 0.6 | 32000 | 1600 | 200 | 350 | 700-1000 |
The Jolt Squeeze Moulding Machine, also recognized as the jolt squeeze molding machine or compaction table in certain regions, is the epitome of an economical molding solution. It is expertly crafted for both manual and simplistic automatic green sand casting production, offering unparalleled efficiency and cost-effectiveness.
With cutting-edge optimization, the machine's structure boasts a robust square box basket design, significantly enhancing the fuselage's rigidity. Employing a micro-seismic compaction molding process, this machine dramatically boosts compaction strength, ensuring the sand box hardness exceeds HB90 and elevating surface roughness by a full grade, thereby maintaining exceptional product quality. The incorporation of a buffer spring in the shock component minimizes the machine's impact on the base, while the mold mechanism utilizes an air cylinder, crank, connecting rod, and synchronous shaft to achieve seamless synchronization. The control system, featuring pneumatic components, simplifies operations and maintenance, ensuring ease of use and improved productivity through humanized procedures and clear visibility of the sand mold status.
Micro-seismic Compaction Molding Machine: The ultimate in structure optimization, the body adopts a sturdy square box basket design to significantly enhance its rigidity. Utilizing a micro-seismic compaction molding process, this machine greatly increases compaction strength, achieving sand box hardness above HB85 and elevating surface smoothness by a tier, thus ensuring consistent product quality. The shock component's air cushion micro shock design effectively mitigates base impact. The south ejection mechanism, with cylinders, cranks, connecting rods, and synchronous shafts, ensures impeccable synchronization. Pneumatic components streamline the control system for total functionality, offering simple operation and easy maintenance. Its user-friendly approach provides clear visibility of the sand mold situation, thereby boosting productivity.
Despite the multitude of advanced moulding machines available for the green sand casting process, the Jolt Squeeze Moulding Machine remains a favored choice due to the following compelling advantages:
1. Cost-Effective Solution: The Jolt Squeeze Molding Machine represents a significant cost-saving opportunity for green sand casting, suitable for both manual and semi-automatic casting lines, with expenses amounting to just 1/10th of flaskless moulding machines.
2. Accommodates Larger Moulds: Ideal for mold dimensions exceeding 700x600mm and a height greater than 250mm, the jolt and squeeze machine provides superior performance.
3. Achieves Uniform and Rigid Moulds: Utilizing high-frequency, low-amplitude jolting combined with a high dynamic squeeze force ensures uniformity and rigidity.
4. Maintenance and User-Friendly Design: Featuring a heavy-duty lifting cylinder, reliable pneumatic parts, and a panel-mounted push button, this machine prioritizes ease of maintenance and operator comfort.
The comprehensive design of jolt-squeezing moulding machines encompasses a body, working table, mould starting mechanism, shock compacting mechanism, swivel arm pressing head, and a pneumatic piping system, collectively ensuring seamless operation.
1. The machine's body, a solid hollow frame workpiece, supports the arm pressure head. During compaction, this arm hooks to the body, ensuring pressure is absorbed effectively. The body is securely connected with the shock mechanism via bolts. The pressure head, affixed to the swing arm, can pivot back. A screw elevator on the pressure head allows adjustments to the distance between the pressure head and sand box, based on the sand box's height.
2. Constructed from ductile iron and expertly cast, the working table is tailored to suit the sand box's dimensions, providing optimal support and functionality.
3. With precision control, the rotating arm is operated via a hand-pull valve, regulating the cylinder's piston to facilitate the forward and backward motion of both the positive and rotating arms.
4. The intricate mould starting structure comprises two starting cylinders, a connecting rod, balance shaft, mould starting table, and starting rod. Upon activation, these components work in harmony to lift the sand box, enabling concurrent mould initiation.
5. Shock Compaction Structure: Our cutting-edge design incorporates a spring micro-vibration pneumatic compaction structure. This advanced system ensures enhanced compaction shock, boosting the vibration intensity for superior performance. When the mold process initiates, the clamping cylinder secures the compaction cylinder firmly. As the mold concludes its cycle, the clamping cylinder seamlessly releases, ensuring efficient and smooth operation.
6. Pneumatic Piping System: Experience the precision of our pneumatic piping system, where input compressed air undergoes meticulous filtration. The air filter expertly removes water and impurities, ensuring only the purest air reaches the system. Lubrication is seamlessly integrated with an oil mist injector, delivering consistent lubrication to all pneumatic components. Every machine action is controlled with precision through the hand-pull valve console, providing seamless operational command.
7. Air Supply and Lubrication: Our machine is powered by an air source, supplemented by oil for optimal lubrication, ensuring exceptional functionality. The pressure reducing valve and oil regulating valve allow precise adjustments of inlet pressure and oil volume, ensuring perfect operation conditions. The air source channels through an oil fogger, expertly utilizing the siphon principle to efficiently deliver lubrication throughout the pipeline, maintaining smooth and reliable system performance.
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