| Customization: | Available |
|---|---|
| Type: | Clay Wet Sand |
| Casting Method: | Thermal Gravity Casting |
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| Model | Maximum sad box size:mm | Table size:mm | Working air pressure:Mpa | Pressure strength:Kgf | Shock load:Kg | Compaction stroke:mm | Die start stroke:mm | Distance from press head to table:mm |
| Z143 | 500×400×200 | 560×465 | 0.6 | 4200 | 280 | 120 | 160 | 200-370 |
| Z145 | 500×450×200 | 620×520 | 0.6 | 6300 | 300 | 160 | 200 | 200-450 |
| Z146 | 600×500×200 | 700×550 | 0.6 | 7000 | 400 | 160 | 200 | 200-450 |
| Z147 | 750×650×300 | 850×700 | 0.6 | 9500 | 500 | 200 | 250 | 350-650 |
| Z148 | 1000×800×300 | 900×730 | 0.6 | 15500 | 600 | 200 | 350 | 400-700 |
| Z149 | 1200×1000×350 | 1170×850 | 0.6 | 21000 | 1200 | 200 | 350 | 600-750 |
| Z1410 | 1500×1100×350 | 1400×1030 | 0.6 | 32000 | 1600 | 200 | 350 | 700-1000 |
Introducing the versatile Jolt Squeeze Moulding Machine, also heralded as the compaction table in some regions. This exceptional machine presents a cost-effective moulding solution tailored for both manual and semi-automated green sand casting production processes.
Crafted with an optimized structure, this machine boasts a robust square box basket design, significantly enhancing the fuselage's rigidity. It employs a cutting-edge micro-seismic compaction moulding process, elevating the compaction strength to ensure the sand box hardness surpasses HB90, while also refining the surface roughness for superior product quality. Equipped with a buffer spring, the shock component minimizes the machine's impact on its base. The innovative mould mechanism features a synchronized ejection system utilizing air cylinders, cranks, connecting rods, and synchronous shafts. With pneumatic components managing control functions, the machine promises effortless operation and maintenance. Its user-friendly design allows clear visibility of the sand mould situation, streamlining procedures to boost productivity.
Our Micro-seismic Compaction Moulding Machine showcases an impressively optimized structure, featuring a square box basket framework that fortifies the machine's rigidity. Utilizing the advanced micro-seismic compaction moulding process, it dramatically boosts compaction strength, ensuring the sand box's hardness exceeds HB85, while enhancing surface smoothness for consistent quality. The shock component, with its air cushion micro shock system, reduces the machine's effect on its foundation. The mould ejection mechanism, facilitated by cylinders, cranks, connecting rods, and synchronous shafts, delivers synchronized ejection. Controlled by pneumatic components, the machine is renowned for its simplicity in operation and maintenance. Its design offers clear visibility into the sand mould process, fostering enhanced productivity.
While the realm of green sand casting boasts numerous sophisticated moulding machines, the Jolt Squeeze Moulding Machine remains a favorite for its remarkable advantages:
1. Economical moulding machine for green sand casting. Ideal for manual and semi-automatic casting lines, the Jolt Squeeze Moulding Machine is cost-efficient, at merely 1/10th the cost of a flaskless moulding machine.
2. Perfect for larger mould sizes. Optimally used for moulds exceeding dimensions of 700x600mm and heights of over 250mm.
3. Achieves uniform and robust moulds through high-frequency, low-amplitude jolting, combined with dynamic squeeze force for uniformity.
4. Maintenance and operator-friendly design featuring a heavy-duty lifting cylinder, reliable pneumatic components, and a convenient panel-mounted push button.
Our state-of-the-art jolt-squeezing moulding machines are an assembly of components including a body, working table, mould initiation mechanism, shock compacting system, swivel arm pressing head, and a comprehensive pneumatic piping system.
1. The machine's body is a robust hollow frame, with the upper part supporting the arm pressure head. During compaction, the arm secures the body, with the pressure force absorbed by the body. Bolted together, the body and shock mechanism work in unison, while the arm pressure head, affixed to a reversible swing arm, includes an adjustable screw elevator to set the distance to the sand box, accommodating varying heights.
2. The working table, crafted from cast ductile iron, is tailored to the sand box's dimensions, ensuring durability and precision.
3. The rotating arm's movement is expertly managed by a hand-pull valve, which controls the cylinder piston, enabling smooth forward and backward arm rotations.
4. The mould initiation structure, comprising two initiation cylinders, a connecting rod, balance shaft, initiation table, and rod, operates cohesively. Upon activation, these components elevate the four top rods, lifting the sand box to commence the moulding process simultaneously.
5. Shock Compaction Structure: Our innovative design features a spring micro-vibration pneumatic compaction structure that amplifies the compaction effect through enhanced vibration. During operation, the clamping cylinder securely locks the compaction cylinder into place as the mold is engaged, ensuring stability and precision. When the mold completes its cycle and is released, the clamping cylinder swiftly disengages.
6. Pneumatic Piping System: Experience seamless machine operation with our advanced pneumatic piping system. Compressed air is purified through a high-efficiency air filter, eliminating water and impurities for optimal performance. This purified air, enriched with precision-injected lubricant from the oil mist, powers each pneumatic component and mechanism. Control the entire process effortlessly via the hand-pull valve console.
7. Air Supply and Lubrication: Utilizing air as its energy source and oil for lubrication, our machine is engineered for peak performance. Adjust the inlet pressure and oil volume with ease using the pressure-reducing and oil-regulating valves. The air source, enhanced by the oil fogger's siphon principle, disperses a fine lubricant mist throughout the piping system, ensuring smooth and efficient operation.
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