| Customization: | Available |
|---|---|
| Type: | Clay Wet Sand |
| Casting Method: | Thermal Gravity Casting |
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| Model | Maximum sad box size:mm | Table size:mm | Working air pressure:Mpa | Pressure strength:Kgf | Shock load:Kg | Compaction stroke:mm | Die start stroke:mm | Distance from press head to table:mm |
| Z143 | 500×400×200 | 560×465 | 0.6 | 4200 | 280 | 120 | 160 | 200-370 |
| Z145 | 500×450×200 | 620×520 | 0.6 | 6300 | 300 | 160 | 200 | 200-450 |
| Z146 | 600×500×200 | 700×550 | 0.6 | 7000 | 400 | 160 | 200 | 200-450 |
| Z147 | 750×650×300 | 850×700 | 0.6 | 9500 | 500 | 200 | 250 | 350-650 |
| Z148 | 1000×800×300 | 900×730 | 0.6 | 15500 | 600 | 200 | 350 | 400-700 |
| Z149 | 1200×1000×350 | 1170×850 | 0.6 | 21000 | 1200 | 200 | 350 | 600-750 |
| Z1410 | 1500×1100×350 | 1400×1030 | 0.6 | 32000 | 1600 | 200 | 350 | 700-1000 |
The Jolt Squeeze Moulding Machine, also recognized as the jolt squeeze molding machine in various regions and sometimes referred to as a compaction table, stands as an economical molding solution tailored for both manual and simply automated green sand casting production processes.
This machine boasts a meticulously optimized structure, featuring a square box basket design that significantly enhances the frame's rigidity. Utilizing a cutting-edge micro-seismic compaction molding process, this machine elevates compaction strength to ensure the sand box hardness surpasses HB90, with surface roughness improved by a full grade, thus ensuring consistent product quality. Equipped with a buffer spring, the machine effectively mitigates the impact force on the base. Its mold mechanism integrates an air cylinder, crank, connecting rod, and synchronous shaft, facilitating seamless synchronous ejection. The control system, driven by pneumatic components, offers an intuitive user operation and hassle-free maintenance. The ease of operation allows operators to inspect sand mold conditions effortlessly, and the humanized operating procedures significantly boost productivity.
The micro-seismic compaction molding machine presents an optimized structure; its robust body adopts a square box basket design, considerably enhancing structural rigidity. This sophisticated device employs advanced micro-seismic compaction technology, substantially boosting compaction strength, ensuring sand box hardness exceeds HB85, and elevating surface smoothness by one tier for reliable product quality. Featuring an air cushion micro shock mechanism, it minimizes foundation impacts. The south ejection system, comprising cylinders, cranks, connecting rods, and synchronous shafts, enables synchronized ejection. Its pneumatic component-based control system ensures seamless operation and easy maintenance, while its user-friendly design allows real-time visibility of the sand molding process, significantly enhancing operational efficiency.
Despite the prevalence of advanced molding machines in green sand casting, the Jolt Squeeze Moulding Machine retains its popularity due to several advantageous features:
1. Cost-Effective Solution: The Jolt Squeeze Molding Machine offers a budget-friendly molding option for green sand casting, supporting both manual and semi-automated casting lines at merely a fraction of the cost compared to flaskless molding machines.
2. Large Mold Capability: Ideally suited for molds exceeding dimensions of 700x600mm and a height greater than 250mm, this machine handles larger mold sizes with ease.
3. Uniform and Robust Molds: High-frequency, low-amplitude jolting, combined with a dynamic squeeze force, ensures the production of uniformly compact and sturdy molds.
4. Maintenance and User-Friendly: Designed for ease of maintenance and operation, it features a heavy-duty lifting cylinder, reliable pneumatic parts, and convenient panel-mounted push buttons.
The jolt-squeezing molding machines are comprised of a robust body, a versatile working table, a mold initiation mechanism, a shock compacting mechanism, a swivel arm pressing head, and a comprehensive pneumatic piping system, among other components.
1. Body: A solid hollow framework, with the upper section supporting the arm pressure head part. Upon compacting, the arm secures the body, transferring the pressure force to it. The body and shock mechanism are securely bolted together. The arm pressure head part, featuring a reversible swing arm, is adjustable via a screw elevator to cater to varying sand box heights.
2. Working Table: Constructed from durable ductile iron, the cast and shaped working table accommodates different sand box sizes efficiently.
3. Rotating Arm: Operated via a hand-pull valve, the rotating arm controls the cylinder piston, facilitating precise movement of the positive and rotating arms.
4. Mold Starting Structure: Consisting of dual mold starting cylinders, a connecting rod, balance shaft, mold starting table, and mold starting rod. When activated, the setup drives the rods to lift the sand box, initiating the mold uniformly.
5. Innovative Shock Compaction Structure: Harness the power of cutting-edge spring micro-vibration pneumatic technology. This advanced mechanism amplifies vibration through a sophisticated compaction shock system. The clamping cylinder robustly locks the compaction cylinder during mold initiation, ensuring structural integrity and precision. Upon mold release, the clamping cylinder disengages smoothly, optimizing productivity and efficiency.
6. Advanced Pneumatic Piping System: Experience unparalleled performance with our expertly designed pneumatic piping system. Compressed air is meticulously processed as it is filtered to eliminate moisture and impurities, ensuring optimal purity. An oil mist injector follows, delivering precise lubrication to all pneumatic components and mechanisms. The machine's actions are seamlessly controlled via an intuitive hand-pull valve console, simplifying operations and enhancing overall efficiency.
7. Precision Air Supply and Lubrication System: The machine operates with air as its primary energy source, complemented by meticulous oil lubrication to ensure flawless functionality. The pressure reducing valve and oil regulating valve allow for precise adjustment of inlet pressure and oil volume. Utilizing the principle of siphon, the air source is passed through the oil fogger, impeccably transforming into a mist for comprehensive pipeline lubrication, thus safeguarding the machine's longevity and performance.
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