| Customization: | Available |
|---|---|
| Type: | Clay Wet Sand |
| Casting Method: | Thermal Gravity Casting |
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| Model | Maximum sad box size:mm | Table size:mm | Working air pressure:Mpa | Pressure strength:Kgf | Shock load:Kg | Compaction stroke:mm | Die start stroke:mm | Distance from press head to table:mm |
| Z143 | 500×400×200 | 560×465 | 0.6 | 4200 | 280 | 120 | 160 | 200-370 |
| Z145 | 500×450×200 | 620×520 | 0.6 | 6300 | 300 | 160 | 200 | 200-450 |
| Z146 | 600×500×200 | 700×550 | 0.6 | 7000 | 400 | 160 | 200 | 200-450 |
| Z147 | 750×650×300 | 850×700 | 0.6 | 9500 | 500 | 200 | 250 | 350-650 |
| Z148 | 1000×800×300 | 900×730 | 0.6 | 15500 | 600 | 200 | 350 | 400-700 |
| Z149 | 1200×1000×350 | 1170×850 | 0.6 | 21000 | 1200 | 200 | 350 | 600-750 |
| Z1410 | 1500×1100×350 | 1400×1030 | 0.6 | 32000 | 1600 | 200 | 350 | 700-1000 |
The Jolt Squeeze Moulding Machine, often referred to as the jolt squeeze molding machine or compaction table in various regions, represents an economical molding solution for both manual and semi-automatic green sand casting production. This machine is the epitome of efficiency and cost-effectiveness in casting technology.
The innovation in the machine's structure is evident with its square box basket design that significantly enhances the rigidity of the fuselage. Utilizing a cutting-edge micro-seismic compaction molding process, this machine dramatically boosts compaction strength, allowing sand box hardness to soar beyond HB90. Additionally, the surface roughness is elevated by one grade, ensuring impeccable product quality. The shock absorption system, equipped with a buffer spring, minimizes the machine's impact on the base. The mold mechanism ingeniously combines air cylinders, cranks, connecting rods, and synchronous shafts to achieve flawless synchronous ejection. The control system, powered by pneumatic components, guarantees comprehensive functionality, ease of operation, and maintenance convenience. With user-friendly operation, visibility into the sand mold status, and humanized procedures, productivity is remarkably increased.
The Micro-Seismic Compaction Molding Machine boasts an optimized structure. Adopting a robust square box basket design, it enhances body rigidity. This machine leverages micro-seismic compaction to enhance compaction strength, ensuring sand box hardness exceeds HB85 with improved surface roughness for stable product quality. The shock system employs air cushion micro shock to mitigate foundation impact. The ejection mechanism features cylinders, cranks, connecting rods, and synchronous shafts for perfect ejection synchronization. The control system, utilizing pneumatic components, ensures complete functionality, simplicity, and maintenance ease. Designed for operator ease, it provides clear visibility into mold status and features humanized operation to elevate productivity.
Despite the array of advanced molding machines available, the Jolt Squeeze Moulding Machine remains a favored choice in green sand casting for its outstanding advantages:
1. A cost-effective solution for green sand casting, the Jolt Squeeze Molding Machine is suitable for both manual and semi-automatic casting lines, offering a cost at just a fraction (1/10) of a flaskless molding machine.
2. Ideal for larger molds, the jolt and squeeze machine excels with molds exceeding 700x600mm and a height over 250mm, delivering superior casting results.
3. Achieve uniformly rigid molds with precision high-frequency, low-amplitude jolting paired with dynamic squeeze force for unparalleled uniformity.
4. Designed for ease of maintenance and operation, featuring a heavy-duty lifting cylinder, dependable pneumatic components, and intuitive panel-mounted push buttons.
The jolt-squeezing molding machines are composed of key components: body, working table, mold starting mechanism, shock compacting mechanism, swivel arm pressing head, and pneumatic piping system, each integral to its exceptional functionality.
1. The body, a robust hollow framework, supports the swivel arm pressing head. During compaction, the arm locks to the body, transferring pressure force efficiently. The body and shock mechanism are bolted together, while the pressing head, equipped with an adjustable screw elevator, adapts to sand box height.
2. The working table, crafted from ductile iron, is precision-cast to suit varied sand box dimensions, ensuring reliability and durability.
3. A hand-pull valve governs the rotating arm, directing the cylinder's piston to facilitate precise arm movement and accurate rotation.
4. The mold starting structure includes dual cylinders, connecting rod, balance shaft, starting table, and rods. When activated, they synchronize to lift the sand box and initiate the mold process seamlessly.
5. Shock Compaction Structure: Experience groundbreaking innovation with our spring micro-vibration pneumatic compaction structure. This advanced system enhances the vibration effect through dynamic shock compaction. As the molding process kicks off, the clamping cylinder secures the compaction cylinder, ensuring precision and stability. When the mold completes its cycle, the clamping cylinder gracefully releases, allowing seamless mold drop.
6. Pneumatic Piping System: Our state-of-the-art pneumatic piping system elevates operational efficiency. Compressed air is meticulously purified as it journeys through a high-performance air filter, stripping away unwanted moisture and impurities. Infused with an oil mist lubricant, the system delivers optimal performance to all pneumatic components and mechanisms. Control the machine's actions effortlessly with our intuitive hand-pull valve console.
7. Air Supply and Lubrication: Harness the dual power of air and oil with our expertly engineered system. The machine thrives on air as its energy source, while lubrication is achieved through precision oil delivery. Adjust the inlet pressure and oil volume with ease using our sophisticated pressure reducing and oil regulating valves. The air source, guided by the oil fogger and based on siphon principles, is transformed into a fine mist that seamlessly integrates into the pipeline system, ensuring thorough lubrication at every turn.
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