| Customization: | Available |
|---|---|
| Type: | Clay Wet Sand |
| Casting Method: | Thermal Gravity Casting |
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| Model | Maximum sad box size:mm | Table size:mm | Working air pressure:Mpa | Pressure strength:Kgf | Shock load:Kg | Compaction stroke:mm | Die start stroke:mm | Distance from press head to table:mm |
| Z143 | 500×400×200 | 560×465 | 0.6 | 4200 | 280 | 120 | 160 | 200-370 |
| Z145 | 500×450×200 | 620×520 | 0.6 | 6300 | 300 | 160 | 200 | 200-450 |
| Z146 | 600×500×200 | 700×550 | 0.6 | 7000 | 400 | 160 | 200 | 200-450 |
| Z147 | 750×650×300 | 850×700 | 0.6 | 9500 | 500 | 200 | 250 | 350-650 |
| Z148 | 1000×800×300 | 900×730 | 0.6 | 15500 | 600 | 200 | 350 | 400-700 |
| Z149 | 1200×1000×350 | 1170×850 | 0.6 | 21000 | 1200 | 200 | 350 | 600-750 |
| Z1410 | 1500×1100×350 | 1400×1030 | 0.6 | 32000 | 1600 | 200 | 350 | 700-1000 |
The Jolt Squeeze Moulding Machine, also recognized as a compaction table in various regions, is an economical solution for both manual and semi-automated green sand casting productions. Its design effectively meets the needs of traditional and modern casting environments.
This machine boasts a meticulously optimized structure, featuring a robust square box design that significantly enhances structural rigidity. Utilizing the advanced micro-seismic compaction molding process, it achieves remarkable compaction strength, ensuring sand box hardness surpasses HB90. This process elevates surface smoothness, guaranteeing consistent product quality. An integrated buffer spring minimizes the machine's impact on its base. The mold ejection system seamlessly operates through a sophisticated assembly of air cylinders, a crank, connecting rod, and synchronous shaft for uniform ejection. Equipped with intuitive pneumatic controls, this machine promises ease of operation, maintenance simplicity, and enhanced productivity by allowing clear monitoring of sand mold processes.
The Micro-seismic Compaction Molding Machine features a refined architecture with a durable square box basket structure that fortifies the machine's rigidity. It employs a micro-seismic process to amplify compaction strength, resulting in sand box hardness exceeding HB85 and a superior surface finish to ensure steady product excellence. The air cushion micro shock technology effectively dampens mechanical impact on foundational structures. Employing a synchronized ejection mechanism, it utilizes cylinders, cranks, connecting rods, and synchronous shafts. With pneumatic components at its core, the machine offers straightforward operation and maintenance, allowing operators to easily oversee the sand mold and enhance productivity through a human-centric design.
Despite the availability of advanced moulding technology in green sand casting, the Jolt Squeeze Moulding Machine remains a preferred choice due to the following advantages:
1. Cost-effective Solution: The Jolt Squeeze Molding Machine offers a budget-friendly option for green sand casting, compatible with both manual and semi-automatic casting lines. Remarkably, its cost is just a fraction (1/10) of what flaskless molding machines demand.
2. Accommodates Larger Molds: Ideal for mold dimensions exceeding 700x600mm and a height of over 250mm, the jolt and squeeze technique is highly recommended for such sizes.
3. Consistency and Precision: The machine delivers uniform and sturdy molds through high-frequency, low-amplitude jolting combined with powerful dynamic squeeze forces ensuring consistent quality.
4. User-Friendly and Durable: Featuring a heavy-duty lifting cylinder, dependable pneumatic components, and an intuitive panel-mounted push button, this machine prioritizes ease of maintenance and operator comfort.
The Jolt-Squeezing Moulding Machines consist of several integral components, including the main body, a durable working table, the mold initiation mechanism, an efficient shock compacting system, a swivel arm pressing head, and an intricate pneumatic piping arrangement.
1. The Framework: Constructed as a solid, hollow frame, the upper section supports the arm pressure head. During compaction, the arm secures the body, transferring pressure to the body, which is conjoined with the shock mechanism via bolts. The pressure head, affixed to a rotatable swing arm, features an adjustable screw elevator to tailor the distance between the pressure head and the sand box based on its height.
2. The Working Table: Crafted from ductile iron, this cast and formed table is designed to adapt to the specific dimensions of the sand box, ensuring optimal performance.
3. Rotating Arm Mechanism: Controlled by a user-friendly hand-pull valve, this mechanism manipulates the cylinder's piston to facilitate the movement of the positive arm and rotating arm, offering manual precision.
4. Mold Initiation Structure: Comprising twin mold initiation cylinders, a connecting rod, a balance shaft, and a mold initiation table and rod, this structure ensures synchronized lifting of the sand box and mold initiation, enhancing operational efficiency.
5. Shock Compaction Structure: Embrace an advanced spring micro-vibration pneumatic system designed to amplify compaction shock through augmented vibration. This innovative approach ensures superior performance by leveraging a clamping cylinder that locks the compaction cylinder upon mold initiation and seamlessly releases it when the mold concludes.
6. Pneumatic Piping System: Experience a cutting-edge system where compressed air undergoes meticulous filtration to eliminate moisture and impurities. The purified air, enriched with lubricating oil mist, is expertly delivered to every pneumatic component, optimizing machine functionality. Control is effortlessly achieved through an intuitive hand-pull valve console, ensuring precision in every action.
7. Air Supply and Lubrication: Our machine harnesses the power of air as its primary energy source, supplemented by meticulous oil lubrication for peak performance. Adjustments to inlet pressure and oil volume are precisely managed through the pressure-reducing and oil-regulating valves. The air source, enriched with oil mist via a siphon principle, seamlessly integrates into the pipeline system, ensuring comprehensive lubrication throughout.
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