| Customization: | Available |
|---|---|
| Type: | Clay Wet Sand |
| Casting Method: | Thermal Gravity Casting |
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| Model | Maximum sad box size:mm | Table size:mm | Working air pressure:Mpa | Pressure strength:Kgf | Shock load:Kg | Compaction stroke:mm | Die start stroke:mm | Distance from press head to table:mm |
| Z143 | 500×400×200 | 560×465 | 0.6 | 4200 | 280 | 120 | 160 | 200-370 |
| Z145 | 500×450×200 | 620×520 | 0.6 | 6300 | 300 | 160 | 200 | 200-450 |
| Z146 | 600×500×200 | 700×550 | 0.6 | 7000 | 400 | 160 | 200 | 200-450 |
| Z147 | 750×650×300 | 850×700 | 0.6 | 9500 | 500 | 200 | 250 | 350-650 |
| Z148 | 1000×800×300 | 900×730 | 0.6 | 15500 | 600 | 200 | 350 | 400-700 |
| Z149 | 1200×1000×350 | 1170×850 | 0.6 | 21000 | 1200 | 200 | 350 | 600-750 |
| Z1410 | 1500×1100×350 | 1400×1030 | 0.6 | 32000 | 1600 | 200 | 350 | 700-1000 |
The versatile Jolt Squeeze Moulding Machine, also heralded as the jolt squeeze molding machine or occasionally dubbed a compaction table, emerges as an exceptional economic shaping solution for manual as well as straightforward automatic green sand casting production. This pioneering piece of equipment continues to be revered for its efficiency and adaptability in diverse molding applications.
Crafted with precision, the machine features an optimized structure with a robust square box basket design that significantly enhances the rigidity of the fuselage. Adopting an advanced micro-seismic compaction molding process, it markedly boosts compaction strength, ensuring that the hardness of the sand box surpasses HB90, while elevating surface roughness by a degree to assure quality consistency. Thoughtfully designed with a buffer spring, the shock component attenuates the impact on the base. Its molding mechanism employs a sophisticated combination of air cylinder, crank, connecting rod, and synchronous shaft for simultaneous ejection. The machine's control system utilizes pneumatic components for seamless functionality, offering uncomplicated operation and effortless maintenance. Its user-friendly design allows operators to monitor the sand mold condition easily, enhancing productivity with personalized operating procedures.
Introducing the innovative Micro-seismic Compaction Molding Machine, crafted for optimal performance. With a square box basket structure, it fortifies body rigidity tremendously. Utilizing a micro-seismic compaction molding process, it significantly raises compaction strength, ensuring sand box hardness exceeds HB85 and elevates surface smoothness, ensuring stable product quality. The air cushion micro shock feature effectively minimizes foundation impact. Its south ejection mechanism, powered by cylinders, cranks, connecting rods, and synchronous shafts, ensures synchronized ejection. Equipped with pneumatic controls, the machine promises seamless operation and simple maintenance. User-friendly features allow easy visualization of the sand mold, optimizing procedures to bolster productivity.
Despite the array of advanced molding machines available in the green sand casting process, the jolt squeeze molding machine remains a favored choice due to its unmatched advantages, providing a classic blend of efficiency and reliability.
1. A cost-effective molding solution for green sand casting, the Jolt squeeze molding machine is ideal for manual casting and semi-automatic casting lines, offering substantial savings with costs merely 1/10 compared to flaskless molding machines.
2. Ideal for larger mold sizes, the jolt and squeeze machine excels with molds exceeding 700x600mm and heights greater than 250mm, delivering precision and versatility for expansive projects.
3. Experience consistently uniform and rigid molds, achieved by high-frequency, low-amplitude jolting paired with potent dynamic squeeze force, ensuring uniformity and integrity across all molds.
4. Designed for ease of maintenance and operator convenience, featuring a heavy-duty lifting cylinder, dependable pneumatic components, and an intuitive panel-mounted push button.
The comprehensive design of the jolt-squeezing molding machines includes a solid body, working table, mold starting mechanism, shock compacting mechanism, swivel arm pressing head part, and a sophisticated pneumatic piping system, all working in synergy to deliver exceptional performance.
1. The body, a robust hollow frame workpiece, supports the arm pressure head part. During compaction, the arm secures the body, ensuring the pressure force is borne by the body. Connected with bolts, the arm pressure head part features a reversible swing arm and a screw elevator for adjusting the distance to the sand box, accommodating different heights.
2. Crafted from ductile iron, the working table is meticulously cast and shaped to support various sand box sizes, offering flexibility and durability for diverse applications.
3. The rotating arm's movement is precisely controlled by a hand-pull valve, maneuvering the cylinder's piston back and forth, enabling seamless operation of the positive and rotating arm.
4. The mold starting structure, composed of dual mold starting cylinders, connecting rods, a balance shaft, mold starting table, and mold starting rods, synchronizes to lift the sand box and initiate the mold with precision and efficiency.
5. Introducing an innovative shock compaction structure: This advanced system utilizes a spring micro-vibration pneumatic compaction design, enhancing the vibrational shock to maximize compaction efficiency. During the mold initiation process, the clamping cylinder expertly locks the compaction cylinder in place. Once the mold is released, the clamping cylinder disengages seamlessly, ensuring precise operation and optimal results.
6. State-of-the-art pneumatic piping system: Experience superior air processing as our system expertly manages compressed air. Begin with an efficient air filter that purifies by removing water and impurities. Follow with an oil mist injection that provides essential lubrication across all pneumatic components and mechanisms. Commanded effortlessly through a user-friendly hand-pull valve console, this system ensures seamless machine operations with precision and ease.
7. Efficient air supply and lubrication: Our machinery harnesses the power of air as its primary energy source, while utilizing oil for critical lubrication, ensuring smooth performance. Precision adjustments of inlet pressure and oil volume are made possible through the pressure reducing valve and oil regulating valve. The air source, interacted with an oil fogger, follows a siphon principle to effectively disperse lubrication fog into the pipeline system, optimizing the lubrication process for flawless operation.
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