Product Parameters
| Model |
Number of cartridges |
Filter area:m² |
Filtering air velocity:m/min |
Processing air volume:m³/H |
Filtration efficiency |
| >HK-24 |
24 |
300 |
0.8-1.2 |
12400-25600 |
99.9% |
| >HK-36 |
36 |
450 |
0.8-1.2 |
21600-32400 |
99.9% |
| >HK-48 |
48 |
600 |
0.8-1.2 |
28800-43200 |
99.9% |
| >HK-66 |
66 |
825 |
0.8-1.2 |
39600-59400 |
99.9% |
Detailed Photos
Product Description
Our cutting-edge cartridge dust collector stands as a pillar of efficiency for capturing suspended dust and particles, seamlessly integrating into both air pollution control and production processes. Experience unmatched performance with its stable operation, expansive processing capacity, compact design, and user-friendly maintenance. Perfectly suited for diverse industries like metallurgy, machinery, casting, and chemicals, it guarantees dust emission concentrations between 20~80mg/m³.
Cartridge dust collector structure:
Crafted with precision, the structure of our cartridge dust collector includes an inlet duct, exhaust duct, box, ash hopper, ash cleaning device, flow guide device, airflow diversion distribution plate, cartridge, and electric control device. It mirrors the robust architecture of an air box pulse bag dust collection system.
Performance characteristics:
1. Our compact and robust design promises easy maintenance and a long service life, often exceeding two years.
2. The filter cartridge boasts polyester fiber as its primary filter media, enhanced by a layer of sub-micron ultra-thin fibers. This close-knit arrangement effectively blocks most sub-micron dust particles at the surface, ensuring superior filtration.
3. Engineered to adapt to various work conditions, it offers tailored solutions by selecting filter media based on specific dust characteristics, mastering dust management challenges.
4. Featuring an advanced sink-flow layout and cartridge tilting structure, the dust cleaning is brilliantly automated by a pulse controller, delivering remarkable synchrony and efficiency during operation.
5. Boasting a purification efficiency exceeding 99.9% for sub-micron dust particles, it operates with low resistance, significantly reducing the energy consumption of your dust removal system.
6. The dust gas inlet is fortified with a dust baffle plate, offering buffer and wear-resistance benefits. This prevents high-speed impact on the filter cartridge, thereby extending its lifespan considerably.
Working principle of cartridge dust collector:
As dusty gas enters our dust collector, coarse particles settle due to dynamic and inertial forces, facilitated by the airflow section's sudden expansion and distribution plate. Meanwhile, finer dust particles adhere to the filter surface via Brownian diffusion and sieving. The purified air then enters the clean chamber, exiting smoothly through the exhaust fan.
Resistance within the cartridge dust collector mounts with increased dust layer thickness. At a predetermined resistance value, dust removal initiates — the PLC program orchestrates the pulse valve cycle, compressing air that vibrates and releases dust from the filter surface into the hopper, then seamlessly resumes filtration.
Equipped with superior 0.3μm particle capture and a remarkable 1.5g/m³ emission concentration, our cartridge dust collector is rapidly ousting traditional bag systems. Dive into a comprehensive analysis of its technological advancements, calculation methods, and applicability across over 20 industries, offering a streamlined solution from detection to energy-saving certification.
1. Technological breakthrough and operation logic: Harnessing the power of nanofiber synergy with pulse cleaning
Our state-of-the-art cartridge dust collector offers an unparalleled leap in performance, thanks to its cutting-edge gradient filter material and an intelligent cleaning mechanism that ensures supreme efficiency:
Revolutionary core filter layer design:
A superior five-layer composite structure for optimal filtration:
1. A surface PTFE coating with a pore size of 0.2μm efficiently blocks large particles from passing through;
2. The innovative middle layer composed of ultrafine glass fibers, with a diameter of 3μm, ensures deep and thorough filtration;
3. The advanced bottom nanofiber layer, boasting a specific surface area of 800m²/g, is meticulously designed to adsorb the finest PM2.5 particles.
Intelligent, cutting-edge pulse cleaning system:
Utilizes 0.5-0.7MPa of compressed air with a precision pulse width of 0.1 seconds, and an adjustable interval cycle ranging from 5 to 30 minutes for optimal cleaning;
Innovative Venturi tube drainage technology enhances cleaning uniformity, maintaining the filter cartridge’s residual resistance stably between 800-1200Pa.
2. Explore six groundbreaking technical upgrade directions for enhanced efficiency and productivity:
Pioneering material innovation:
Graphene-coated filter cartridges: witness a remarkable 30% reduction in resistance and a doubling of dust holding capacity;
Self-cleaning nanofilm technology: effortlessly decomposes oily particles through a state-of-the-art photocatalytic reaction.
Strategic structural optimization:
Oblique insertion installation method: reduces space occupancy by an impressive 40%, while ensuring a maintenance channel of at least 800mm;
Modular design innovation: each module has a processing capacity of 5000m³/h and supports seamless parallel expansion.
Intelligent, next-generation control system:
Equipped with a pressure difference sensor and AI algorithm: achieves prediction cleaning cycle accuracy exceeding 90%;
Advanced energy consumption monitoring platform: facilitates the real-time generation of ISO 50001 energy audit reports.
Comprehensive safety protection system:
Dynamic static elimination system: features a combination of ionization rods and electrostatic filter materials to ensure surface potential remains below 50V;
Three-tier explosion prevention and control system: a sophisticated combination of spark detection, inert explosion suppression, and explosion relief plate design.
Efficient energy-saving technology integration:
Innovative waste heat recovery module: capable of producing 0.5t/h steam from high-temperature flue gas at 80ºC;
Variable frequency fan adjustment system: effectively reduces energy consumption by 18% even with a ±15% fluctuation in air volume.
3. Comprehensive operation and maintenance service system:
State-of-the-art filter cartridge life monitoring: provides real-time feedback on the remaining life of the filter material using a cutting-edge β-ray thickness gauge;
Cloud-based remote diagnosis system: automatically pushes fault codes to the manufacturer’s operation and maintenance center for immediate response.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
With over 14 years of profound expertise, we at QINGDAO SANZHUJI proudly specialize in crafting state-of-the-art sand casting machinery. Our extensive range includes advanced green sand casting production lines, cutting-edge furan resin sand casting production lines, innovative lost foam casting production lines, and sophisticated coated sand steel sand buried casting production lines. Trust us to deliver unparalleled quality and precision with every production line.
Contact Us
Address: Conveniently located at the North of G204 National Road, Poli Town, within the dynamic West Coast New Area of Qingdao, China, our address serves as a strategic hub for all your manufacturing needs.
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